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LS1 intake swap....difficulty

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Old Jan 14, 2011 | 09:19 AM
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Default LS1 intake swap....difficulty

I'm considering picking up a used LS1 manifold and painting it to spruce up the looks of the engine a bit.

I'm not short on engine experience, having built several older small blocks and big blocks, but this would be my first dig into a LS engine.

easy swap or just leave it alone?

I appreciate your opinions.

Marc
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Old Jan 14, 2011 | 09:41 AM
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Originally Posted by drivestwin
I'm considering picking up a used LS1 manifold and painting it to spruce up the looks of the engine a bit.

I'm not short on engine experience, having built several older small blocks and big blocks, but this would be my first dig into a LS engine.

easy swap or just leave it alone?

I appreciate your opinions.

Marc
Without knowing your level of expertise, aptitude, availability of correct tools, and whether you have a service manual.....it's impossible to know what is easy/difficult for you. I think it's a simple task.
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Old Jan 14, 2011 | 11:19 AM
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I have worked extensively with the older small blocks and have access to manuals.

Experience, not a problem, tools, not an issue either.

About how long would it take? Can I get it swapped out in an afternoon.

A little more background on what I can/can't do.....check out the racecar in my photos...built it from scratch, all of it. I've just never torn into a LS engine before.
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Old Jan 14, 2011 | 11:21 AM
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REMEMBER, the torques on these manifold is VERY SMALL (inch pounds)-be warned.
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Old Jan 14, 2011 | 12:14 PM
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Originally Posted by drivestwin
I have worked extensively with the older small blocks and have access to manuals.

Experience, not a problem, tools, not an issue either.

About how long would it take? Can I get it swapped out in an afternoon.

A little more background on what I can/can't do.....check out the racecar in my photos...built it from scratch, all of it. I've just never torn into a LS engine before.
You should be able to do it in an afternoon. You can get a little performance boost by going with a LS6 intake and be better prepared for future upgrades.
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Old Jan 14, 2011 | 12:44 PM
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If you've turned wrenches this is a cake job
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Old Jan 14, 2011 | 02:01 PM
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took me an about an hour to install my BBK intake manifold. Easy job. No coolant or oil passages like the GenI/II engines. But, there is the coolant passage on the throttle body, so you can either leave the TB hang, or bypass it while you're in there.

Have you thought about installing an LS6 intake instead?
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Old Jan 14, 2011 | 02:24 PM
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I wouldn't buy another LS1 intake--just paint the one you have--
BUT as mentioned--why go thru all that trouble --install a LS6 intake instead !!! Same effort basically and an easy 10-12 RWHP gain--
requires some additional modding like a coolant bypass kit ( avail most anywhere) and tuning isn't required--just let the ECM "learn out" with 50 or so miles of driving--
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Old Jan 14, 2011 | 02:30 PM
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Originally Posted by tblu92
I wouldn't buy another LS1 intake--just paint the one you have--
BUT as mentioned--why go thru all that trouble --install a LS6 intake instead !!! Same effort basically and an easy 10-12 RWHP gain--
requires some additional modding like a coolant bypass kit ( avail most anywhere) and tuning isn't required--just let the ECM "learn out" with 50 or so miles of driving--
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Old Jan 14, 2011 | 03:06 PM
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Originally Posted by drivestwin
I'm considering picking up a used LS1 manifold and painting it to spruce up the looks of the engine a bit.

I'm not short on engine experience, having built several older small blocks and big blocks, but this would be my first dig into a LS engine.

easy swap or just leave it alone?

I appreciate your opinions.

Marc
Piece of cake job. About 1 1/2 hours taking your sweet time and chugging a few beers. If you're going to be doing in the winter, then a few mugs of hot chocolate.

Crazy winter up here in the northeast so far.
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Old Jan 15, 2011 | 01:04 PM
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A LS intake is way way easier to swap than a small block intake. The gaskets are 8 formed rubber pieces that install in channels. Then, you just drop it onto the engine and bolt it down. The only trick is to pre-install the back bolts and use clothes pegs to hold them up a bit as you slide it into place since you have to slip it under the windshield cowl a bit.

No cleaning off the old gaskets. No sealant needed. No worrying about placing the end seals correctly. No distributor to pull and re-install correctly.

Peter
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Old Jan 15, 2011 | 02:54 PM
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Originally Posted by lionelhutz
A LS intake is way way easier to swap than a small block intake. The gaskets are 8 formed rubber pieces that install in channels. Then, you just drop it onto the engine and bolt it down. The only trick is to pre-install the back bolts and use clothes pegs to hold them up a bit as you slide it into place since you have to slip it under the windshield cowl a bit.

No cleaning off the old gaskets. No sealant needed. No worrying about placing the end seals correctly. No distributor to pull and re-install correctly.

Peter


Way easier.
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Old Jan 15, 2011 | 03:36 PM
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heres a diy link, it shows the manifold removal

http://forums.corvetteforum.com/c5-t...um_id=1&arch=1
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Old Jan 15, 2011 | 03:46 PM
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It is not a difficult or complex job BUT,, it is different than you are a custom to The manifold has eight separate sealing O ring seals.

This is a standard early LS1 intake. This is how the bottom of it looks:



The LS6 or late model LS1 manifolds have bigger plenum's and the bottoms look like this:



All LS engines look like this under the manifold with ONE exception. The coolant crossover tube design. This is the LS6 or late LS1 design. There is not a metal tube connecting the front coolant cross over tube to the rear. There isn't even a rear cross over pipe on the LS6 or late LS1:

(PS.. Yours will be that dirty also)



I do not have a picture of a early LS1 cross over tube

I converted my 02 ZO6 so that I could install a coolant cross over pipe in the rear by using a LS6 front cross over and flipping it around back wards. I connected it with a rubber hose:





MAKE SURE that you reference the service manual for the proper torque specs & sequence and installation procedures
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Old Jan 16, 2011 | 12:47 AM
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I did mine in under 90 minutes including swapping all the injectors for later model ones. Since you have a 99 the car would benefit from the LS6 manifold. Well worth it.
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Old Jan 16, 2011 | 09:14 AM
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Hard, no. But many forget the reconnect the tiny vacuum line at the rear of the manifold and wonder why the HVAC doesn't work post install.
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