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How can I tell if the expansion valve is bad?
This has to be our least favorite item to diagnose. We've had expansion valves quit working while on the road and show no signs of problem back in the shop. What's worse, an expansion valve can stick closed, stick open, or hang somehwere in between.
Of all the bad expansion valves seen over the years, I think those that stick closed are most common. Those are the easy ones. Gauges will show very low suction side pressure along with lower than normal high side pressure. The low side may even draw into a vacuum. That's a big clue. Those that appear to be stuck closed may have inlet screens clogged with ground up desiccant particles. This will look like beach sand packed into the inlet.
It's common for a defective expansion valve to stick closed, however, the expansion valve can also stick open. This is indicated by higher than normal low side pressure, and slightly higher than normal high side pressure. To some, this might appear as a weak compressor or slightly overcharged system.
Last edited by dougbfresh; Jun 6, 2011 at 06:18 PM.
For what its worth? It looks like both sides are off when running, the idle or static reading is probably ok. The low should be around 35 psi and the High should be around 187 -212 psi while running. The low side should be what you feel coming out of the vents or there abouts. You may want to vacuum the system and recharge it,(on the fender) along with some dye and see if there are any leaks. Again, I am not an expert, but am referring to an excellent article in my Vette mag. Hope this helps some.
The C5/C6 systems use a fixed orifice tube as the R-134 meter. It sounds like yours is clogged. Very common! It requires depressurizing and orifice tube replacement and system repair.
You have to figure out what clogged it... Sometimes its damaged compressor Teflon piston rings other times its system crud from poor repairs in the past or degraded hosed.
BC is right on the money there, had to do that to my car. One thing I noticed was when the compressor tried to run, it felt and sounded like it was bogged down if that makes sense. Just pulling on the engine.
Last edited by dmarkshark; Jun 7, 2011 at 09:09 AM.
OH,,,, Before I forget,, if you do the work your self,, you will need, new O rings, Compressor oil, orifice tube and a new receiver dryer for the correct repair.. When repairs are done, the system will have to be vacuumed out and properly recharged.
OH,,,, Before I forget,, if you do the work your self,, you will need, new O rings, Compressor oil, orifice tube and a new receiver dryer for the correct repair.. When repairs are done, the system will have to be vacuumed out and properly recharged.
BC
Thanks Bill,
Yep, I will do the work myself.
I've built several engines, restored a few cars but this is the first time I have cracked open an A/C.
Not afraid to try but dont want to FUBAR it either.
Anyone handle O-ring kits for this application?
I have access to the vacuum.
Anyway to tell prior to cracking it open if my compressor is shot?
I have Rocco's post on compressor replacement printed out.
OH,,,, Before I forget,, if you do the work your self,, you will need, new O rings, Compressor oil, orifice tube and a new receiver dryer for the correct repair.. When repairs are done, the system will have to be vacuumed out and properly recharged.
BC
after evac, a new orifice tube and drier will seem like a miracle has occured! As Bill says, don't forget the compressor oil
Since this is the wife’s daily driver and its getting close to 100° for the next few days I dropped in a can of R-134 with leak detector to get her by.
Was in a rush and didn’t get a gauge reading but the A/C is cranking very cold air.
Not sure for how long but should hold till the weekend when I get a chance to do a deep dive.
All i did was replace orfice tube $5 and add some compressor oil
Originally Posted by C5Nate
Thanks Bill,
Yep, I will do the work myself.
I've built several engines, restored a few cars but this is the first time I have cracked open an A/C.
Not afraid to try but dont want to FUBAR it either.
Anyone handle O-ring kits for this application?
I have access to the vacuum.
Anyway to tell prior to cracking it open if my compressor is shot?
I have Rocco's post on compressor replacement printed out.
Might want to try that before going hog wild. My orfice tube was sooooooooo tight had to use needle nose vise grips and oil to get it out. Was really dry too. Added about 5 ounces of compresser oil right at the orfice tube, new tube, evacuated and charged. Good to go.
Might want to try that before going hog wild. My orfice tube was sooooooooo tight had to use needle nose vise grips and oil to get it out. Was really dry too. Added about 5 ounces of compresser oil right at the orfice tube, new tube, evacuated and charged. Good to go.
You can extract and examine the orifice tube. If its just dirt and debris, you can just replace the tube, add oil, vacuum, recharge and move on .
If its packed full of big hunks of Teflon ,, its time for a LOT bigger repairs and flushing the system.
REMEMBER! The system DOES NOT LIKE to be starved for oil! ADD the correct oil charge while its apart! VACUUM the NON CONDENSIBLES (AIR) out and "PROPERLY" refill the system with the correct amount of r-134. Use the charge table in the service manual for the correct high and low side pressures vs humidity, temp and RPM. The system works better slightly undercharged rather than over charged believe it or not!!
Dumb question but would an "over charge" show a higher pressure?
My '03 GMC cools but not like I think it should. There were reports of the A/C units being over charged from the factory.
The only way to know that status of your system is to use the FACTORY AC Service manual and compare the troubleshooting guide and pressure chart to the actual observed pressures.
The chart is very exact in the set up conditions and outside conditions and the high and low pressures that your should see in the system.
If your going to service your own system, purchase the Gage manifolds and the service manuals.
The service manual set have saved me thousands of dollars!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
The only way to know that status of your system is to use the FACTORY AC Service manual and compare the troubleshooting guide and pressure chart to the actual observed pressures.
The chart is very exact in the set up conditions and outside conditions and the high and low pressures that your should see in the system.
If your going to service your own system, purchase the Gage manifolds and the service manuals.
The service manual set have saved me thousands of dollars!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
I have the factory service manuals for the C5 and a set of gauges for R-134, but not manual for the GMC
I DID replace the Orfice Tube evacuated and recharged
Originally Posted by Bill Curlee
You can extract and examine the orifice tube. If its just dirt and debris, you can just replace the tube, add oil, vacuum, recharge and move on .
If its packed full of big hunks of Teflon ,, its time for a LOT bigger repairs and flushing the system.
REMEMBER! The system DOES NOT LIKE to be starved for oil! ADD the correct oil charge while its apart! VACUUM the NON CONDENSIBLES (AIR) out and "PROPERLY" refill the system with the correct amount of r-134. Use the charge table in the service manual for the correct high and low side pressures vs humidity, temp and RPM. The system works better slightly undercharged rather than over charged believe it or not!!
BC
Sorry fir the impression that I reused the orfice tube. Was very dry and stuck in the line. Did evac and recharge as per normal practce.