Funny Headlights

I've been noticing recently its been taking at least twice to get the lights to come up so I'm thinking the headlight switch is going bad. I replaced the gear in the drivers side some time back. I accidently stripped it out, never mind how
, I just did it and put in a brass one so that wouldn't happen again. Other than that, they've been working fine. There were no codes and all the lights work fine. BTW, its a 2000. Any thoughts? Thanks in advance.
Last edited by Aviator54; Jan 31, 2012 at 10:27 PM.


This is an old post and I cant remember who posted or I'd give him credit. It might help as I dont think you have one of the normal problems:
First thing to check is the Headlight Actuator CONTROL module located under the passenger headlight on the front of the passenger wheel well wall. It translates the ON/OFF signal from the headlight switch/BCM to a RAISE/LOWER signal to the headlight doors. The fact that one headlight stayed up during the process indicates to me it's not the switch.
Here's how the control module works. If you look at the headlight connector just behind each headlight (5 wires total). 2 are for Headlight Open/Close, 1 is for Low Beam, 1 is for High Beam and 1 is Ground for Low/High.
The 2 Open/Close wires are Lt Blue/Dk Blue for the Passenger Side, and Lt Green/Dk Green for the Driver's side.
Take the Driver's side for example, both the Lt Green and Dark Green wires always have +12V in steady state. If you have a DVMM, verify that both these wires are providing +12V even with the car OFF. Since they're both at +12V, the motor has a net voltage of 0V across it so it stays where it is.
To Open the headlight, the Dk Green is momentarily grounded by the control module (i.e. +12V on the Light Green, Grnd on the Dk Green). Conversely to close the headlight, the Lt Green is momentarily grounded. It appears that the control module was not doing that either because it's faulty OR possibly the connector could be having problems. The first thing to do is try to access the control module and remove/reseat the connectors (there are 2 connectors, one on each side of it). You may be able to squeeze your hand under the passenger headlight when it's up but it's tight so the best way is to remove the access panel under the bumper and reach up.
The only thing I can think of is somehow the motor kept turning the gears the wrong way when they opened/closed? I dunno but they work now...again, thanks for your input.


