C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

sticky ignition switch

Thread Tools
 
Search this Thread
 
Old Jun 5, 2012 | 02:18 PM
  #1  
Czarvette's Avatar
Czarvette
Thread Starter
Safety Car
15 Year Member
 
Joined: Jun 2009
Posts: 4,430
Likes: 155
From: Rain Festival Headquarters, Upstate NY
Default sticky ignition switch

The ignition switch on my '98 is sticky. What I mean is that about 1/2 the time, after inserting the ignition key and turning the key to "start" position, the switch does not return to "run" after I release the key. Instead, it returns part way, sitting between "run" and "start". This disengages the starter and allows the engine to run, but electricity to instrument panel remains shutoff (as it is in "start" position). I have to manually turn the key rest of the way to "run" position to gain electric power to the IP. The key inserts into the cylinder easily, removes easily, and does not seem to need excessive force to turn the cylinder.

I've searched the forum, it's unclear whether I can lube the lock cylinder (and if so, with what), or whether the lock cylinder itself needs to be replaced.

Suggestions?
Reply
Old Jun 6, 2012 | 01:31 AM
  #2  
dlind4's Avatar
dlind4
Racer
10 Year Member
Veteran: Army
 
Joined: Dec 2011
Posts: 268
Likes: 6
From: Barstow Ca
Default

It sounds like the ignition switch to me. If lubing it like 8vette7 says doesn't work then I would go to the DIY thread on top of c5 tech and go to post 118 and theres instructions on how to take apart the switch and see what's going on. You might need to get a new switch but it's worth a shot.
Reply
Old Jun 6, 2012 | 09:38 AM
  #3  
cdkcorvette7's Avatar
cdkcorvette7
Tech Contributor
 
Joined: Aug 2008
Posts: 2,902
Likes: 21
From: Oak Hill Virginia
Default

Originally Posted by 8VETTE7
Since there is a fine wire that reads the key pellet I would avoid an oil based lubrucant. Not certain but I would think that a petrolium based lube would interfere with reading the key pellet and then you have a different problem.

You could try an electronics contact cleaner. Many parts stores (and certainly Radio Shack has it) have an aerosol based contact cleaner. I have used that to clean the wire that reads the key pellet. Spray it into the lock cylinder and turn the key back and forth through the positions (disconnect the battery so you are not trying to start it) and see if that helps. Repeat a couple times since the propellant for the cleaner evaporates quickly.
100%. I used electrical contact cleaner on my truck for a similar issue and it worked very well. If you must use a lubricant I'd go with a SMALL amount of either graphite or silicone. Try just the cleaner first and see where you are.
Reply
Old Jun 6, 2012 | 09:45 AM
  #4  
Corvette_Ed's Avatar
Corvette_Ed
Race Director
10 Year Member
Liked
Loved
Top Answer: 5
 
Joined: May 2012
Posts: 15,731
Likes: 3,254
From: Phoenix area, AZ
Default

Originally Posted by Czarvette
The ignition switch on my '98 is sticky.
By any chance do you have a heavy set of keys? Heavy keyrings play havoc on ignition switches over time and it's one of the top causes for ingition switch damage.
Reply
Old Jun 7, 2012 | 09:04 PM
  #5  
geezel's Avatar
geezel
Burning Brakes
15 Year Member
 
Joined: Nov 2003
Posts: 1,234
Likes: 5
From: Herriman UT
Default

The guy who installed the stereo in my car had the small bezel around the ignition ****-eyed causing some binding, acting just like yours. Just a thought...
Reply
Old Aug 27, 2012 | 05:45 PM
  #6  
Czarvette's Avatar
Czarvette
Thread Starter
Safety Car
15 Year Member
 
Joined: Jun 2009
Posts: 4,430
Likes: 155
From: Rain Festival Headquarters, Upstate NY
Default

Originally Posted by geezel
The guy who installed the stereo in my car had the small bezel around the ignition ****-eyed causing some binding, acting just like yours. Just a thought...
You nailed it.

Weekend before last I replaced the inside air temperature sensor for the HVAC system because a check of diagnostics codes was showing DTC B0338 for "inside air temperature sensor open" as a current code; it would pop right back up as soon as I would reset it.

To replace the IAT, you have to remove the center console, radio/HVAC trim, and driver's side bolster panel. In taking this all apart I discovered that the previous owner's "mechanic" (I'm being kind) had had his way with the car, cracking one of the mounting flanges on the bolster, replacing one of the proper screws for the bolster with a wrong-size hex head self-tapping screw, breaking some of the mounting tabs on the ignition switch bezel, and wedging an edge of the bezel under the radio/HVAC trim panel to hold in place... cockeyed, while leaving the inside air temperature sensor unplugged.

Time, bumps in the road and everyday vibration eventually caused the ignition switch bezel to work into a position where it was causing the ignition lock cylinder to bind a bit.

I had bought a new IAT sensor (about $30), so I installed it even though the old one is probably OK, and reassambled all the trim using correct hardware with the ignition switch bezel in the correct position. The bezel is loose because of the broken mounting tabs, but the ignition lock cylinder no longer binds. Better yet, I scored a new ignition switch bezel from GMPartsHouse at Carlisle this weekend, so I'll replace the broken one someday soon.

Curiosity question though: there's some sort of rubber cord (or rubber-insulated wire?) wound around the bezel two turns. with the midpoint fastened to the bezel's edge with a small plastic clip. The ends of the cord are attached somewhere deeper in the dash, and I didn't feel like going prospecting to see where.

What's the purpose of this cord?

BTW, the frame of the bolster is ABS plastic, so I applied a little PVC solvent (the very same stuff you use to glue PVC plumbing) to the cracked pieces and clamped them with a spring clamp overnight... good as new!

And the A/C works great now, too.
Reply
Old Aug 27, 2012 | 06:31 PM
  #7  
LoneStarFRC's Avatar
LoneStarFRC
Team Owner
15 Year Member
 
Joined: May 2001
Posts: 36,836
Likes: 243
From: Dear Karma, I have a list of people you missed.
St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15-'16
Default

Originally Posted by Czarvette
........Curiosity question though: there's some sort of rubber cord (or rubber-insulated wire?) wound around the bezel two turns. with the midpoint fastened to the bezel's edge with a small plastic clip. The ends of the cord are attached somewhere deeper in the dash, and I didn't feel like going prospecting to see where.

What's the purpose of this cord?
That "cord" you speak of is the wire that connects the two small contacts in the lock cylinder (to "read" the key pellet) with the BCM. It's looped/coiled to allow it to be moved when turning the key through it's various positions and not put a strain on it. It's made of very fine wire (24ga or maybe 26ga?) to be flexible. Be careful with it.
Reply
Old Aug 27, 2012 | 08:15 PM
  #8  
Czarvette's Avatar
Czarvette
Thread Starter
Safety Car
15 Year Member
 
Joined: Jun 2009
Posts: 4,430
Likes: 155
From: Rain Festival Headquarters, Upstate NY
Default

Originally Posted by LoneStarFRC
That "cord" you speak of is the wire that connects the two small contacts in the lock cylinder (to "read" the key pellet) with the BCM. It's looped/coiled to allow it to be moved when turning the key through it's various positions and not put a strain on it. It's made of very fine wire (24ga or maybe 26ga?) to be flexible. Be careful with it.
Got it, thanks!
Reply

Get notified of new replies

To sticky ignition switch

Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

2027 Corvette vs The World: Every Model vs Closest Competitor

 Joe Kucinski
story-1

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
story-2

5 MOST and 5 LEAST Popular Corvette Model Years in History!

 Joe Kucinski
story-3

2027 Corvette Buyer's Guide: Everything You Need to Know!

 Joe Kucinski
story-4

10 Things C8 Corvette Owners Hate (But Won't Tell You)

 Joe Kucinski
story-5

10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

 Brett Foote
story-6

Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

 Joe Kucinski
story-7

Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

 Michael S. Palmer
story-8

5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

 Joe Kucinski
story-9

7 Bolt-On Upgrades From Extreme Online Store to Level Up Your C6 Corvette

 Pouria Savadkouei




All times are GMT -4. The time now is 10:20 AM.

story-0
2027 Corvette vs The World: Every Model vs Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-20 17:58:41


VIEW MORE
story-1
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-2
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-3
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE
story-4
10 Things C8 Corvette Owners Hate (But Won't Tell You)

Slideshow: 10 things C8 Corvette owners hate, but won't tell you.

By Joe Kucinski | 2026-04-01 18:36:07


VIEW MORE
story-5
10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

Slideshow: Should you add one of these incredible Corvettes to your garage?

By Brett Foote | 2026-04-01 18:14:05


VIEW MORE
story-6
Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

Slideshow: Every Corvette Grand Sport explained

By Joe Kucinski | 2026-03-26 07:13:44


VIEW MORE
story-7
Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

Slideshow: Breaking down the 2027 Grand Sport, Grand Sport X, Stingray, and LS6 V8.

By Michael S. Palmer | 2026-03-26 13:48:45


VIEW MORE
story-8
5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

Slideshow: 5 reasons bad drivers crash sports cars & 5 ways to avoid a costly shame!

By Joe Kucinski | 2026-03-25 16:32:55


VIEW MORE
story-9
7 Bolt-On Upgrades From Extreme Online Store to Level Up Your C6 Corvette

Slideshow: Check out these easy-to-install upgrades from Extreme Online Store that reshape the look and feel of the C6 Corvette.

By Pouria Savadkouei | 2026-03-23 17:00:27


VIEW MORE