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Replaced alternator, charge system fault

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Old Jun 5, 2012 | 04:06 PM
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Default Replaced alternator, charge system fault

Hello all,

I have a Corvette C5, 2002, and I had an issue with my alternator which I had replaced with a brand new one. Everything seems fine except that I keep getting the error message: CHARGE SYSTEM FAULT and when I check my error codes I have this: P1638 - Generator F-Terminal Circuit.

Anyone know how I can get rid of this error message? I tried resetting the codes but it just comes back whenever I turn on the car.
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Old Jun 5, 2012 | 04:11 PM
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What kind of alternator did you use? The one in the Vette is made by some French outfit and the circuitry is very specific to the Vette since it not only charges the system but reports to the Computer.
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Old Jun 5, 2012 | 04:13 PM
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Not sure, I am from Europe so I bought it from a third party dealer and it was supposed to fit any C5 model.
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Old Jun 5, 2012 | 04:53 PM
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Guess that was WRONG. Do an Advanced Search on alternator, I can't recall the name of the company that made them for GM-do you still have your OLD one?
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Old Jun 5, 2012 | 05:06 PM
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Originally Posted by dougbfresh
Guess that was WRONG. Do an Advanced Search on alternator, I can't recall the name of the company that made them for GM-do you still have your OLD one?
No, I think the service shop threw the old alternator away. In any case, it seems to be working fine as the battery is being charged and all electronics is working fine. It is just this pesky error message which wont go away.
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Old Jun 5, 2012 | 06:27 PM
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Won't go away without the correct alternator. See if they kept the old one.
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Old Jun 6, 2012 | 11:45 AM
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Originally Posted by dougbfresh
Won't go away without the correct alternator. See if they kept the old one.
Can check but how will that help? The old alternator was bust, hence why I had to replace it.

Really no way to get rid of this message? Because there seems to be only one error code, 1638, which seems to indicate that the current is out of range of allowed boundaries.
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Old Jun 6, 2012 | 12:19 PM
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Originally Posted by Shakor
Can check but how will that help? The old alternator was bust, hence why I had to replace it.

Really no way to get rid of this message? Because there seems to be only one error code, 1638, which seems to indicate that the current is out of range of allowed boundaries.
Many have their OLD one rebuilt and keep the electronics. That's how!
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Old Jun 6, 2012 | 12:21 PM
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Originally Posted by dougbfresh
Many have their OLD one rebuilt and keep the electronics. That's how!
Hm, sadly I dont think that is an option for me. What about using some tuning device like EFI Live and disable reporting this error code?
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Old Jun 6, 2012 | 12:27 PM
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Here is one discussion of the Valeo alternator.
http://forums.corvetteforum.com/c5-t...-98-coupe.html

or better yet:
http://forums.corvetteforum.com/c5-t...leo-style.html

Post #12 pertains to YOU!

Last edited by dougbfresh; Jun 6, 2012 at 12:41 PM.
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Old Jun 6, 2012 | 01:13 PM
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From: Palmdale, Ca----- 2009 Cyber Gray 4LT A6 F55 452 RWHP 422 RWTQ- RIP 1998 C5 734 RWHP & 585 RWTQ-----
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Originally Posted by Shakor
Hm, sadly I dont think that is an option for me. What about using some tuning device like EFI Live and disable reporting this error code?
By looking at my HP Tuners DTC chart - it does appear you can turn the function 'OFF' or to no report.

However it appears that some things are different in some years!

In my buddies 2004 there is NO provision for the P1638 F Terminal only a P1637 L terminal-

But in my 1998 it has both the P1638 F Terminal Circuit and the P1637 L Terminal Circuit

It does appear that you should be able to access the PCM with tuning software and put it in a no report mode - Do this "ONLY" if you Charge System is in fact working!

I would think that for one reason or another the Alt you purchased was from a different year or manufacturer and is not jiving with the F Terminal that needs to be reported.

Thanks,Matt
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Old Jun 6, 2012 | 02:32 PM
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Originally Posted by madmatt9471
By looking at my HP Tuners DTC chart - it does appear you can turn the function 'OFF' or to no report.

However it appears that some things are different in some years!

In my buddies 2004 there is NO provision for the P1638 F Terminal only a P1637 L terminal-

But in my 1998 it has both the P1638 F Terminal Circuit and the P1637 L Terminal Circuit

It does appear that you should be able to access the PCM with tuning software and put it in a no report mode - Do this "ONLY" if you Charge System is in fact working!

I would think that for one reason or another the Alt you purchased was from a different year or manufacturer and is not jiving with the F Terminal that needs to be reported.

Thanks,Matt
Thanks for the response. The charging system seems to be working just fine as I have been using the car, daily, for two weeks and I have no indications about my battery being drained.

So most likely the reason for the issue is that the alternator is just outputting a different current than what the PCM is programmed to accept.

Anyway, are there any resources you can point me to which shows which is the best tuning software for this job and how to use it to connect to my vette?

Thanks,
Shawn
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Old Jun 6, 2012 | 04:41 PM
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From: Palmdale, Ca----- 2009 Cyber Gray 4LT A6 F55 452 RWHP 422 RWTQ- RIP 1998 C5 734 RWHP & 585 RWTQ-----
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Originally Posted by Shakor
Thanks for the response. The charging system seems to be working just fine as I have been using the car, daily, for two weeks and I have no indications about my battery being drained.

So most likely the reason for the issue is that the alternator is just outputting a different current than what the PCM is programmed to accept.

Anyway, are there any resources you can point me to which shows which is the best tuning software for this job and how to use it to connect to my vette?

Thanks,
Shawn
Shawn,
Your best bet is to hunt down a tuner that already has HP Tuner or as you stated LS1 Edit to turn off the code.

Otherwise you will need to purchase either of the two and do it yourself. It will be pretty pricey to do it this way. You could also speak with a tuner here in the states and send them your PCM as well -

BUT it may even be cheaper to purchase the correct or specific alternator.

Do you think the shop might still have it on hand? If so go grab it and take a picture of it and the one you have now.

Plus take a picture of the one you have now of the PART NUMBER on it, that'll help. Perhaps we can get you something.

Where did you purchase the Alt from?

Thanks,matt
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Old Jun 7, 2012 | 06:53 PM
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Here are some pics of my new alternator. Interesting that it says: re-manufactured in USA.



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Old Jun 7, 2012 | 07:43 PM
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That means nothing
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Old Jun 8, 2012 | 07:18 AM
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Are there any other numbers by chance?

It almost looks like the clip isn't plugged in all the way! Can you double check that?

Thanks,Matt
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Old Jun 8, 2012 | 07:36 AM
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Originally Posted by madmatt9471
However it appears that some things are different in some years!

In my buddies 2004 there is NO provision for the P1638 F Terminal only a P1637 L terminal-
Both those codes are correct for a 2004.
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Old Jun 8, 2012 | 08:31 AM
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I've got one that "looks" just like that one, for my '07...didn't work of course.
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Old Jun 8, 2012 | 09:49 AM
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From: Palmdale, Ca----- 2009 Cyber Gray 4LT A6 F55 452 RWHP 422 RWTQ- RIP 1998 C5 734 RWHP & 585 RWTQ-----
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Originally Posted by lucky131969
Both those codes are correct for a 2004.
Trip out though, in HP Tuners under the DTC's and how you can adjust them, there is "NONE" on the list for the 2004 that has the P1638 I cannot explain why but it just does not exist!

It does for other years but not in the 2004's - neither in my buddies 2004 Z06 nor my other buddies 2004 Coupe -

Can anyone at all explain this to me? Huh can anyone? Huh?

Flippin crazy man, I tell yeah crazy! You say it is and yet it does not! Someone explain!

Thanks,Matt
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Old Jun 8, 2012 | 09:54 AM
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Originally Posted by madmatt9471
Trip out though, in HP Tuners under the DTC's and how you can adjust them, there is "NONE" on the list for the 2004 that has the P1638 I cannot explain why but it just does not exist!

It does for other years but not in the 2004's - neither in my buddies 2004 Z06 nor my other buddies 2004 Coupe -

Can anyone at all explain this to me? Huh can anyone? Huh?

Flippin crazy man, I tell yeah crazy! You say it is and yet it does not! Someone explain!

Thanks,Matt
Sounds like a question for HP Tuners.....
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