Fuel level sensor fix
Thread Starter
Instructor
Joined: Mar 2010
Posts: 118
Likes: 2
Fuel level sensor fix
I finally took the time to drop the left fuel tank on my Z after dealing with a wacky fuel gauge for a couple years. I ran nothing but good gas through it and plenty of additives without a change in the randomness of my fuel level. Now I know why! The sensor actually broke off and was just loose in the tank other than being attached by a couple wires. There are two clips that keep it in place and one side was broken off. Now I need a reliable way secure back in place. I was thinking a couple small holes and self tapping screws would do the trick but I am open to suggestions.
-Ian
The sensor in place with clip not broken off.
The side of the sensor with the clip missing and the hole it should clip into.
-Ian
The sensor in place with clip not broken off.
The side of the sensor with the clip missing and the hole it should clip into.
Le Mans Master
Joined: Mar 2011
Posts: 6,835
Likes: 302
From: Columbia SC
If you use a screw, I would suggest putting a small lcokwasher under the head to maintain it in place. That and maybe some (very little) JB Weld that is gas compatible also. I think they make such a product.
Another option is to drill a little larger hole and put in a pop rivit threaded insert. Then you can use a threaded fastener with a lockwasher. PM me if you want more info on the insert concept. They are really great when you need a simple solution that allows the use of an aluminum insert. The fastener/lockwasher can be carbon steel or stainless.
Another option is to drill a little larger hole and put in a pop rivit threaded insert. Then you can use a threaded fastener with a lockwasher. PM me if you want more info on the insert concept. They are really great when you need a simple solution that allows the use of an aluminum insert. The fastener/lockwasher can be carbon steel or stainless.
Thread Starter
Instructor
Joined: Mar 2010
Posts: 118
Likes: 2
This thread has got me thinking that JB WaterWeld will do the trick since it says it is good for repairing fuel tanks. I will probably use a couple tiny self tapping screws from a head unit I took apart if I can't find stainless ones. They will just get completely sealed up to prevent rust. Draining all the fuel out was a PITA so I may go overkill with it so I don't end up doing this again! Thanks for the input!
http://forums.corvetteforum.com/c1-a...afe-epoxy.html
http://forums.corvetteforum.com/c1-a...afe-epoxy.html
Thread Starter
Instructor
Joined: Mar 2010
Posts: 118
Likes: 2
Here is my solution:
Drilled holes
Small screw and washer
Screw in place
JB WaterWeld that wraps all the way around to the other side and covers the screw
Last edited by generalcov; Apr 23, 2013 at 10:14 PM. Reason: typo
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