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Occasionally left head light doesn't open

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Old Jun 25, 2013 | 06:39 PM
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Default Occasionally left head light doesn't open

Background: Original owner of 02 Z06 with 65,000 miles. 6 months ago a deer ran into the left front corner so the left fender, hood, front bumper cover and left headlight assembly were replaced. Left headlight worked fine for several months but now every few weeks the left headlight doesn't go up when I turn on the lights. If I turn the lights off and then on again both headlights open. I don't hear any unusual noises or grinding when this happens.

Any idea what the problem may be?
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Old Jun 26, 2013 | 09:34 AM
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This happened to me a couple years ago on my 02 with about 65,000 miles at the time. Soon after, I got the dreaded grinding noise when the left one would close. The plastic gear was stripped and I had to replace it. Not saying this is your problem, but something to keep in mind. The gear could be going south causing it to not open.
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Old Jun 26, 2013 | 03:54 PM
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Buy a set of bronze gear kits from Rodney Dickman and do both sides, takes no more than a couple hours (overnight for the glue to dry).
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Old Jun 26, 2013 | 04:56 PM
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Originally Posted by jcgunn
Buy a set of bronze gear kits from Rodney Dickman and do both sides, takes no more than a couple hours (overnight for the glue to dry).
Well, I would make sure the gear is the problem first, and not something electrical.
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Old Jul 4, 2013 | 10:43 PM
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There is a great chance that it is the headlight controller. If the gears aren't slipping and the motor works., intermittently.
The controller is behind the right side headlight. You can get the from the catalog dealers or from vendors on this fine website. I got mine from EBAY for 1/3 the price. Solved that lucky, unlucky switch flipping on dark mornings.
I was able to replace mine without removing the headlight assy.
Good luck.
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Old Jul 5, 2013 | 11:46 AM
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I had the same problem on my 02 DD a year ago. I seperated the connector and cleaned it and have not had the problem since. That is where I would start
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