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I am completely stumped-IPC OUT

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Old Nov 9, 2013 | 08:47 AM
  #21  
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Default Thanks, Bill

Originally Posted by Bill Curlee
sunchaser73 is 100% correct. That bare wire has NOTHING to do with your issue.

Brother,,,,,, You need a meter really bad.

With a DC Volt meter, read the following:

1. Battery voltage directly on the battery terminals engine running. If you want to read the same while you are driving down the road, measure the output of the Cigar lighter or the hot at all times AUX wire in the passengers foot well.
Battery voltage feeds the HOT AT ALL TIMES buss in each fuse box>

Both fuse boxes have a B+ stud. The battery RED positive has TWO wires. One goes to the starter and the other goes to the B+ stud on the fuse box in the engine compartment.

You will find TWO wires on the stud. The other wire feeds the passengers fuse box.

What ever battery voltage is RUNNING OR ENGINE OFF, you should read that voltage on the B+ fuse block feed.

2. Hot in ON and START or HOT in ON and RUN comes from the IGNITION SWITCH. It feeds all the modules that have dual power supplies. BCM, PCM, IPC, DCM SCM ect

These are the feeds off the ignition switch. This is from a 99 C5:



In you C5, The IPC is powered by TWO fuses from the I/P Fuse Box Fuse# 19 is the IGNITION SWITCH powered fuse and Fuse# 25 is the HOT at ALL times fuse.

On top of EACH fuse are two slots. Those are TEST points that you can read with a meter. Read fuse 19 to chassis ground when the issue happens. As long as the ignition switch is ON, you should read full BATTERY VOLTAGE on that fuse. If it is a lot lower or absent, that is a problem.



3. Serial data buss. If you pop the top off the the STAR Connector that has FOUR wires in it, you ISOLATE the LDCM, RDCM, and the Seat Module from the rest of the serial data wires.

Those three modules are or can be the cause of corrupt data on the serial data buss. Remove the shorting buss from that connector and see if the issue still happens. Post results. Yes you can drive the car with that disconnected.


4. Ignition switch HOT in ON and START feeds.

That switch gets its power from the HOT at ALL TIMES buss. Look carefully at the two connectors that the ignition switch connects to. Look for bent pins, corroded pins, melted pin sockets, There are some bent female pins in this ignition switch connector that caused a low voltage issue:



Test that stuff and see what you find.

Bill
I purchased a digital autoranging Multi-meter yesterday and, having never used such, am familiarizing myself with it. I will systematically do the checks you suggested. May eventually need some help with continuity checks. Dadaroo lives close by, and may be available to guide me on that.
Except for you folks, I am on my own, as locals are clueless.
I am really grateful for all the responses and will begin to track it down
Actually, I am learning a lot and it is empowering and fun.
Dave
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Old Nov 9, 2013 | 08:57 AM
  #22  
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Default Let me give back a little........

Dadaroo directed me to an excellent video on the site of compliance parts at EBAY. It was for installing the LMC5 Module at the BCM. It illustrates removing plugs from the BCM, removing wires from the plugs, wiring into them, etc. etc.

It is a good view for us very novice, low on theory and skills, want to be electrical DIY ers.
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Old Nov 9, 2013 | 12:35 PM
  #23  
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FYI, at least the tach and speedo do not get their data over the serial bus. If the serial bus was cutting out they would still work. Your info saying the voltmeter starts reading a rather low voltage and drops as it runs is a big red flag. You should read 14V if the car is just sitting there idling. I completely agree with the others to take a more careful look at the power sources for the cluster.

Since you're already talking to Dadaroo work through what he suggests and post up what you find.

Last edited by lionelhutz; Nov 9, 2013 at 12:37 PM.
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Old Nov 9, 2013 | 12:53 PM
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I am going to work with David one on one with this and we have talked a lot on the phone. He does have an alternator decoupler so some drop in voltage at idle does not surprise me. We will solve this one. We will let you know how it goes. This will/has brought me up to speed significantly on serial bus design and function. I will meet with him if some initial checks and tests don't find the problem. Keep any additional input coming from any one with experience. We will NOT overlook all the input provided thus far. Mr. Sam
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Old Nov 9, 2013 | 07:28 PM
  #25  
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Default See Sam.s post on decoupler

Originally Posted by lionelhutz
FYI, at least the tach and speedo do not get their data over the serial bus. If the serial bus was cutting out they would still work. Your info saying the voltmeter starts reading a rather low voltage and drops as it runs is a big red flag. You should read 14V if the car is just sitting there idling. I completely agree with the others to take a more careful look at the power sources for the cluster.

Since you're already talking to Dadaroo work through what he suggests and post up what you find.
Well, I put the new meter on the battery at idle and sure enough it was 12.6. Had Vicki (GF) rev it to 1000 RPM and meter went to 14.2 and stayed there until back at idle and at idle back to 12.3. So I think we have ruled out a charging issue. The 12.2 is obviously due to the decoupler as Sam surmised. When I put it on the Grand Marquis, it sat right on 14.2-3. Still a lot of checking to do. Will pull BCM tomorrow and check plugs there and get with Sam.
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Old Nov 9, 2013 | 09:47 PM
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My understanding is that alternator decoupler in use has a torsional spring and 1-way clutch. It doesn't decouple the alternator at idle and the car should still be charging.

http://www.decouplerpulley.com/files/RotoRxbrochure.pdf

Look at the IDP description on page 4 and the "what to look for" text on page 5.

I think your conclusion that the decoupler pulley is causing your low idle voltage may be wrong. If it is correct, then the pulley is slipping.

Last edited by lionelhutz; Nov 9, 2013 at 09:50 PM.
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Old Nov 10, 2013 | 02:45 AM
  #27  
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David, just wanted to give you some props on your determination to get to the bottom of this problem. My kind of guy. You've got some really good folks helping you on this issue and I have no doubt you're going to find the solution soon. Good luck sir!
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Old Nov 10, 2013 | 08:15 AM
  #28  
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Originally Posted by lionelhutz
My understanding is that alternator decoupler in use has a torsional spring and 1-way clutch. It doesn't decouple the alternator at idle and the car should still be charging.

http://www.decouplerpulley.com/files/RotoRxbrochure.pdf

Look at the IDP description on page 4 and the "what to look for" text on page 5.

I think your conclusion that the decoupler pulley is causing your low idle voltage may be wrong. If it is correct, then the pulley is slipping.
Thanks, what I read a couple of years ago was not correct. On an rpm decrease it could affect charging momentarily but it should return quickly. We'll look into that further but I don't think that is the root cause of this IPC/DIC issue. If it was pure low voltage, function should return once the rpms go up. I would like to make sure we pursue all the input made here along with a few things I have talked to David about.
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Old Nov 10, 2013 | 10:26 AM
  #29  
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Originally Posted by lionelhutz
My understanding is that alternator decoupler in use has a torsional spring and 1-way clutch. It doesn't decouple the alternator at idle and the car should still be charging.

http://www.decouplerpulley.com/files/RotoRxbrochure.pdf

Look at the IDP description on page 4 and the "what to look for" text on page 5.

I think your conclusion that the decoupler pulley is causing your low idle voltage may be wrong. If it is correct, then the pulley is slipping.
I agree 100% Your alternator idle RPM output voltage should be the same 13.5 - 14.xx VDC continuously. It should never drop down to battery voltage

Bill
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Old Nov 10, 2013 | 02:59 PM
  #30  
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Default BCM middle plug wiring diagram

Bill, I need diagram showing where the black/white wire should be inserted into that plug. When I pulled that plug, that wire came out from God knows which hole. Now I have 2723 Pass Key code and car wont start. Thinking that may be the wire for it .
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Old Nov 10, 2013 | 06:52 PM
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David

Which connector???? The one that comes off the Sensor on the end of the Ignition switch?

How many wires on the connector. Take a picture of it if you can.

Bill
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Old Nov 10, 2013 | 07:26 PM
  #32  
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Bill, I took care of it. It was a BCM connection pin that came out. Thanks for responding.
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Old Nov 10, 2013 | 08:14 PM
  #33  
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Default Thanks for the quick

Originally Posted by Bill Curlee
David

Which connector???? The one that comes off the Sensor on the end of the Ignition switch?

How many wires on the connector. Take a picture of it if you can.

Bill
response. Actually Sam just called and had sent me the diagram. It is the C1 plug that plugs into the middle connector on the BCM. Looks like my key resistor black / white wire goes into the plug at A3 next to the orange wire. A- A1 and 2 are not used. Think that is why I had a no start after removing the three BCM plugs and checking all pins and connectors. The A3 wire came out when I did the unplug, and I was not sure where to re-insert it. Obviously it had never properly locked in, but had not thrown any codes. I will seat it properly in the AM.
Still working to find the IPC going in and out problem. Wondering more and more if it is the BCM. Still need to do a number of voltage and continuity checks and look at ignition plugs and IPC plugs.
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Old Nov 11, 2013 | 10:28 AM
  #34  
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Default Sam, now big problems

Hooked up PASSKey wire in right bay on BCM plug.Plugged BCM in and reconnected battery,. Now, won't start, and messages like, reduced engine power, service engine soon, Check tire pressure, service tire monitor, low fuel, service traction , etc. You name it.. Have trouble getting to code reader.
Sam is off line for awhile. Anyone?
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Old Nov 11, 2013 | 11:55 AM
  #35  
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Thats normally a sign of a corrupted serial data line.

Pop the top off the STAR bus connector with FOUR WIRES and see if the issue goes away.

Bill
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Old Nov 11, 2013 | 11:58 AM
  #36  
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The STAR connectors are to the LEFT of the BCM and look like this. Look for the one with FOUR wires.



BC
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Old Nov 11, 2013 | 12:26 PM
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Default When I went to do that

Originally Posted by Bill Curlee
The STAR connectors are to the LEFT of the BCM and look like this. Look for the one with FOUR wires.



BC
I heard a ticking/ buzzing sound from the footwell, probably BCM, and the battery seems real low, so I disconnected the batt ground. This is going from bad to worse. All I did was remove BCM and check plugs. Radio and PWs also would not work after I hooked up the BCM and battery.The seats did.
Other than disconnecting the batt ground, I did not touch any major grounds or hots.
Going to go get a battery charger.

Last edited by David Shiel; Nov 11, 2013 at 12:56 PM.
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Old Nov 11, 2013 | 12:55 PM
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Read the battery output directly on the battery terminals with a volt meter and see what it reads. Should be no less than 12 VDC

Have someone attempt to chank the engine and see what that voltage does.

BC
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Old Nov 11, 2013 | 02:32 PM
  #39  
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Default Did that

Originally Posted by Bill Curlee
Read the battery output directly on the battery terminals with a volt meter and see what it reads. Should be no less than 12 VDC

Have someone attempt to chank the engine and see what that voltage does.

BC
Car won't crank. 11.9 volts at battery. No response to key, IPC, windows, radio all out. Did hear module in rear of car click for about 15 seconds. DC d the battery ground and have batt on charger now. Keeps getting more sx.
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Old Nov 11, 2013 | 02:46 PM
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Are the battery terminals properly TORQUED to the battery??? 11 ft/lbs
Can you move any of the battery cables on the battery by hand??? If so, thats your issue.

BC

Last edited by Bill Curlee; Nov 11, 2013 at 02:50 PM.
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