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Need HELP - Running lean after H/C swap C5

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Old Mar 10, 2014 | 03:15 PM
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Default Need HELP - Running lean after H/C swap C5

Recently I installed LS6 heads, LS6 intake, 232/234 Comp cam,918 springs, 850-16 lifters, 7638-16 Magnum Pushrods, LS2 timing chain, Melling oil pump, ATI Super Damper, LS1 to LS6 PCV and coolant crossover pipe conversion, Custom fuel rail kit with AN fittings, ceramic coated long tube headers, LS6 titanium cat-back system, cold air intake and Spec light weight flywheel. The car is a 6 Speed.
When I took my Vette to the tuner he found it hard to find a sweet spot in which the car would run smoothly while idling. When he tried to make runs for higher RPM adjustments he found that after 4k RPM the fuel mixture was getting lean fast. Since I installed an aftermarket fuel rail with a pressure gauge he asked me to let him know if the needle was dropping. Right after the engine hit about 4k RPM the needle started dropping fast, going below 30 at the moment the car was stopped.
He told me to get a Racetronix gas pump harness, which I did, but didn't work. The tuner says that it must be the gas pump, but I'm not sure about that. Please let me know your thoughts...
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Old Mar 10, 2014 | 03:17 PM
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Check the fuel filter to make sure it is not clogged and there are no leaks. Other than that, the fuel pump could be on its way out.
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Old Mar 10, 2014 | 03:41 PM
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Originally Posted by chaase
Check the fuel filter to make sure it is not clogged and there are no leaks. Other than that, the fuel pump could be on its way out.

I have done a lot of work on my Vette, including a gas pump swap. I never did find the gas filter on it. It's a 98, do you know where I can find it?
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Old Mar 10, 2014 | 03:43 PM
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Originally Posted by TropicalVette
I have done a lot of work on my Vette, including a gas pump swap. I never did find the gas filter on it. It's a 98, do you know where I can find it?
http://forums.corvetteforum.com/c5-t...el-filter.html

EDIT: You have a '98 so it is an easy one. The later years have the fuel filter in the tank. Check it to make sure you don't have a leak or to see if its clogged.

Last edited by chaase; Mar 10, 2014 at 03:47 PM.
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Old Mar 10, 2014 | 04:40 PM
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Chaase, I appreciate your recommendation and I will do a gas filter swap.

In case there are other reasons for running lean, I request that anyone that has another possibility to please post it.

This is an early LS1, which has been upgraded over time and is using the original equipment, software and hardware. It seems to me that, if an engine is running perfectly well below 4k RPM and just after those RPMs are increased, the gas supply is decreased, there is some component that isn't receiving the signal that the gas input must be maintained or even increased. The higher input hardware that has been installed in this Vette is demanding more than what the original LS1 had to offer.

I will change the gas filter, but there could be something else that can be the culprit. Please advise...
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Old Mar 10, 2014 | 04:56 PM
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Did you upgrade injectors? I went to 30 lb. SVT's (36 lb. on our fuel pressure) when I did a comparable upgrade to my engine a few years back due to hitting 100% duty cycle on the stock injectors.
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Old Mar 10, 2014 | 06:57 PM
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Good suggestion. I'll look into upgrading the injectors.

------- What else can cause the "lean" problem? -------
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Old Mar 10, 2014 | 07:01 PM
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Your LS1 injectors are too small. You need at least svt 30lbs injectors like Patches mentioned.
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Old Mar 10, 2014 | 07:23 PM
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Originally Posted by tlove32
Your LS1 injectors are too small. You need at least svt 30lbs injectors like Patches mentioned.
I have a question for those saying he needs injectors. How would the injectors being too small cause a fuel pressure issue? He may still need them for his build but I am just confused on how that would cause a big drop in fuel pressure after 4k RPM. I can understand the going lean part but not sure I get how the pressure would get really low is all.
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Old Mar 10, 2014 | 07:27 PM
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Originally Posted by tlove32
Your LS1 injectors are too small. You need at least svt 30lbs injectors like Patches mentioned.
It sounds logical that the injectors are too small. But, how to explain that under 4k RPM the engine works like a jewel? PSI switches off at anything over 4k RPM.

I'm not trying to say that the injectors aren't the problem, I just would like to know what else could turn off the fuel supply. Maybe something electronic?
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Old Mar 11, 2014 | 10:19 AM
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+1 for fuel filter, its a very easy swap

You will need injectors, 100%

Did you have fuel pressure issues pre heads/cam?
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Old Mar 11, 2014 | 10:25 AM
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Your stock stuff should handle those mild mods no problem. I wouldn't buy extra stuff, I'd find the problem. I still run a stock pump with 600 hp
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Old Mar 11, 2014 | 10:32 AM
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Stock injectors won't handle that, stock pump with racetronix kit should be good for 600 (pending the pump isn't going)

Last edited by nullpointer; Mar 11, 2014 at 10:35 AM.
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Old Mar 11, 2014 | 02:32 PM
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You may have an electrical issue with your fuel pump circuit. The circuit may not be providing enough current to run the pump properly umder a full load.

Use a meter and see if the voltage on the fuel pump fuses reads full battery voltage at all times. Then measure the voltage directly on the terminals on the tank to chassis ground.

If you have good voltages, do a fuel flow test on the pump. See if it flows the proper volume as observed from the shrader valbe on the end of the fuel rail.

NOTE! The fuel pump is powered by the IGNITION SWITCH Feed. Our C5 Ignition switches are FAMOUS for failing and not properly powering circuits. CHECK THAT VOLTAGE on the fuse and pump.

2002 fuel pump circuit. Thats all I have acccess to at work:::


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Old Mar 11, 2014 | 05:13 PM
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Your stock injectors are more than adequate for your car. As mentioned, replace the fuel filter. And as Bill pointed out, check for at least 12V at the fuel pump with the engine idling.

My 418 stroker still has the stock fuel pump & maintains 56 psi at WOT @7000 rpm. And I have 36 lb/hr Bosch injectors.

This is a 1998 C5 fuel pump schematic.

Russ Kemp
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Old Mar 11, 2014 | 10:43 PM
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Originally Posted by nullpointer
+1 for fuel filter, its a very easy swap

You will need injectors, 100%

Did you have fuel pressure issues pre heads/cam?
Yes, about a year ago. I replaced the fuel pump with a new one from Bosh, which was junk. After a few months I had to change it again because the Bosh pump quit working. After I replaced it I found that some of the internal parts had rust spots on it. I looked at my old fuel pump (the one I had replaced with the Bosh) and it didn't have any rust issues. It shows that the OEM part is at a very high quality. The pump I put in is an OEM pump that I had in a junked C5 frame that has been a parts donor. The pump has been working fine, until it get to 4k RPM.

My son has a 99 Camaro with exactly the same early LS1 engine as mine, which went though almost the exact level of upgrading as mine did and he didn't change anything on it. He kept the same fuel pump and injectors. His car was tuned and is working nicely. We have a race in store so I need to get my C5 ready soon...
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Old Mar 11, 2014 | 10:54 PM
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Originally Posted by Russ K
Your stock injectors are more than adequate for your car. As mentioned, replace the fuel filter. And as Bill pointed out, check for at least 12V at the fuel pump with the engine idling.

My 418 stroker still has the stock fuel pump & maintains 56 psi at WOT @7000 rpm. And I have 36 lb/hr Bosch injectors.

This is a 1998 C5 fuel pump schematic.

Russ Kemp
Bill and Russ,
I appreciate greatly your input. The checking of the circuit is a little above my tech skills but I have a good friend that can help me there. I'll get right on it this week end.
I did do the Racetronix fuel pump harness install and it's running directly from the alternator. As I read about it, by being connected directly to the alternator it is supposed to get more than 12 volts, closer to 12.5 to 13.
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Old Mar 11, 2014 | 11:05 PM
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What about your fuel pressure regulator? I'm not sure where it is on a 98 but maybe on that rail you replaced.
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Old Mar 11, 2014 | 11:24 PM
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Originally Posted by BigGun
What about your fuel pressure regulator? I'm not sure where it is on a 98 but maybe on that rail you replaced.
Yes, it's connected to the fuel rail...
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Old Mar 12, 2014 | 01:11 AM
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Originally Posted by BigGun
What about your fuel pressure regulator? I'm not sure where it is on a 98 but maybe on that rail you replaced.
The regulator won't cause the pressure to drop off at high rpm/load. There is a supply problem, bad fuel filter or pump.

Russ Kemp
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