3rd gear problem after rebuild
I recently had the infamous syncro key problem in fourth gear . So I had my friend/mechanic fix the problem as well (new shift fork , 3-4 syncro keys, slave and master cylinder). Later on my 3rd gear went out. We put a new 3rd gear and syncro in, as well as installed a monster stage 2 clutch.
So I'll get to the point , whenever I down shift into 3rd gear it will grind with any past 2.5k some times and when I try to rev match it too.
Any thoughts ?
All other gears are fine upshifting and downahifting . upshifting in 3rd gear feels fine, only feels slightly different past 3.5k.
Hoping its not the syncro...
Last edited by George_Achter; Feb 25, 2015 at 11:47 AM.





Recommendation: Jack the rear of the car off the ground and set on jack stands. Start the engine, put in first gear and have some one fully depress the clutch and see if the rear wheels STOP turning. If the clutch does not fully disengage the drive line from the engine and the rear wheels are still being driven, you will have a difficult time shifting if the synchros are not 100%
2. What ATF do you have in the MN6?
As for atf I do not know, just messaged my mechanic to asking him what he put In.
Forgot to mention too that blocked ring is new too.
Just kind of confused cause practically 3rd gear is brand new.
Recommendation: Jack the rear of the car off the ground and set on jack stands. Start the engine, put in first gear and have some one fully depress the clutch and see if the rear wheels STOP turning. If the clutch does not fully disengage the drive line from the engine and the rear wheels are still being driven, you will have a difficult time shifting if the synchros are not 100%
2. What ATF do you have in the MN6?
Last edited by George_Achter; Feb 25, 2015 at 03:19 PM.





There are several things that can cause that to happen:
1. BAD / DAMAGED pilot bearing
2. Warped clutch disk (caused during installation by letting the drive train hang when the TT was being mated to the bell housing.)
Do that test and see what happens
You can also rev it on flat level ground with the clutch fully depressed and see if it try's to roll FORWARD. It shouldn't.
Bill
There are several things that can cause that to happen:
1. BAD / DAMAGED pilot bearing
2. Warped clutch disk (caused during installation by letting the drive train hang when the TT was being mated to the bell housing.)
Do that test and see what happens
You can also rev it on flat level ground with the clutch fully depressed and see if it try's to roll FORWARD. It shouldn't.
Bill
But if it was a warped clutch disk would it be effecting other gears aswell? Not just 3rd?
Last edited by George_Achter; Feb 25, 2015 at 03:50 PM.





Just properly bleeding the clutch and properly adjusting the release of the clutch disk (making the master cyl rod longer) totally fixed that issue!
YES,, my rear wheels continued to rotate (clutch fully depressed) until I properly adjusted master cylinder.
I just tested it last Sunday (car is in the air for some exhaust work and a PFADT Differential mount install!
)It was 30 Degs outside and I cranked it up, depressed the clutch and revved it. ZERO wheel spin.

See if you have no creep and wheel spin in all those conditions.
NOTE. A small bit of low torque rear wheel spin (easily stopped by hand) when the drive train is cold shouldn't be of much concern. When it fully warmed, clutch depressed, there shouldn't be any movement.
Bill
Bill
The Best of Corvette for Corvette Enthusiasts
Just properly bleeding the clutch and properly adjusting the release of the clutch disk (making the master cyl rod longer) totally fixed that issue!
YES,, my rear wheels continued to rotate (clutch fully depressed) until I properly adjusted master cylinder.
I just tested it last Sunday (car is in the air for some exhaust work and a PFADT Differential mount install!
)It was 30 Degs outside and I cranked it up, depressed the clutch and revved it. ZERO wheel spin.

See if you have no creep and wheel spin in all those conditions.
NOTE. A small bit of low torque rear wheel spin (easily stopped by hand) when the drive train is cold shouldn't be of much concern. When it fully warmed, clutch depressed, there shouldn't be any movement.
Bill
Bill
Again my problem is only on the downshifts currently. (Don't know if that differs from your upshift problem or if it stems from the same problem?)
So your saying (just to clarify) bleed the hydraulic system again and check the master cylinder rod length and adjust accordingly ?





Again my problem is only on the downshifts currently. (Don't know if that differs from your upshift problem or if it stems from the same problem?)
So your saying (just to clarify) bleed the hydraulic system again and check the master cylinder rod length and adjust accordingly ?
NOTE! If you bleed and adjust and that makes a big difference and after a period of time it starts giving you issues again, try bleeding it first and see if you have any air in the system. If you do, that means your are getting AIR in the system from somewhere.
BC


