C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

weld header

Thread Tools
 
Search this Thread
 
Old May 3, 2015 | 05:00 PM
  #1  
Blow Torch's Avatar
Blow Torch
Thread Starter
Melting Slicks
10 Year Member
 
Joined: Nov 2003
Posts: 3,011
Likes: 9
From: Dublin GA
Default weld header

I have a set of KOOKs headers that the AIR fitting "blew off" leaving a 3/4-1" hole in the top of the header.
What type of welder do I need to get this repaired? I believe I can have someone weld a small piece of metal over it as long as the welder is competent and uses the correct type of welder.
Thanks
Reply
Old May 3, 2015 | 05:32 PM
  #2  
4DRUSH's Avatar
4DRUSH
Le Mans Master
15 Year Member
 
Joined: Feb 2004
Posts: 8,629
Likes: 16
From: York PA
Default

Tig
Reply
Old May 3, 2015 | 05:37 PM
  #3  
Blow Torch's Avatar
Blow Torch
Thread Starter
Melting Slicks
10 Year Member
 
Joined: Nov 2003
Posts: 3,011
Likes: 9
From: Dublin GA
Default

Thanks

I have a couple buddies that can weld, so maybe they can help me out.
Always something.............
Reply
Old May 3, 2015 | 05:48 PM
  #4  
4DRUSH's Avatar
4DRUSH
Le Mans Master
15 Year Member
 
Joined: Feb 2004
Posts: 8,629
Likes: 16
From: York PA
Default

Originally Posted by Blow Torch
I believe I can have someone weld a small piece of metal over it as long as the welder is competent and uses the correct type of welder.
Thanks
or you can weld the tube back on

if so, add some reinforcement angled metal plates or rod (you can use 3/32 tig rod)
Reply
Old May 3, 2015 | 06:51 PM
  #5  
LoneStarFRC's Avatar
LoneStarFRC
Team Owner
15 Year Member
 
Joined: May 2001
Posts: 36,836
Likes: 244
From: Dear Karma, I have a list of people you missed.
St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15-'16
Default

Originally Posted by 4DRUSH
Tig


If you're fortunate enough to retrieve the piece that came out, it will fit the irregular shape of the hole and he can weld it back.
Reply
Old May 3, 2015 | 07:54 PM
  #6  
Blow Torch's Avatar
Blow Torch
Thread Starter
Melting Slicks
10 Year Member
 
Joined: Nov 2003
Posts: 3,011
Likes: 9
From: Dublin GA
Default

Ive looked but haven't found it so far
Reply
Old May 3, 2015 | 11:56 PM
  #7  
4DRUSH's Avatar
4DRUSH
Le Mans Master
15 Year Member
 
Joined: Feb 2004
Posts: 8,629
Likes: 16
From: York PA
Default

Originally Posted by Blow Torch
Ive looked but haven't found it so far
Try looking on the end of the air tube where it's bolted on.

Just call Kooks, I'm sure you're not the first to have this problem
Reply
Old May 4, 2015 | 07:13 PM
  #8  
Blow Torch's Avatar
Blow Torch
Thread Starter
Melting Slicks
10 Year Member
 
Joined: Nov 2003
Posts: 3,011
Likes: 9
From: Dublin GA
Default

Originally Posted by 4DRUSH
Try looking on the end of the air tube where it's bolted on.

Just call Kooks, I'm sure you're not the first to have this problem
It was "blocked off" and not hooked to anything

I might try contacting KOOKs
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-1

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-2

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-3

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-4

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-5

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-6

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-7

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-8

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-9

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
Old May 4, 2015 | 10:46 PM
  #9  
K-Spaz's Avatar
K-Spaz
Team Owner
 
Joined: Jul 2012
Posts: 34,479
Likes: 532
From: Central PA. - - My AR15 identifies as a muzzleloader
I believe in the Beer Fairy
Default

Did the car backfire to do that? Just seems it would have cracked and you would have heard an exhaust leak for quite a while before that came all the way off.

Fyi. The original piece will be a lot easier to weld back in than a new piece. It might pay to keep looking for it. Surely you know roughly where it happened, no?
Reply

Get notified of new replies

To weld header





All times are GMT -4. The time now is 09:51 AM.

story-0
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-1
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-2
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-3
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-4
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-5
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-6
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-7
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-8
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-9
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE