Installed new compressor and now have new issues.
After taking it home, I turned on the A/C while the car was parked and the engine immediately died. Looked under the hood and noticed the bad compressor. No biggie. Ordered a new one and installed it using the awesome DIY articles on here. At the same time, I shipped off my digital climate control to get the back lights fixed. At this point, I've changed out the compressor, accumulator, top line, and orifice tube. I then vacuumed the system and was pleased to see no leaks. Finally got the climate control back last night and plugged it up. Fired up the car and started filling the low side with freon. It didn't take but half of one can to get full and also my blower isnt blowing.
Anyone have any idea of what's going on?Side note: I also changed the oil using OEM filter and Mobil 1. Changed spark plugs and the smog pump due to a CEL. And lastly, of course the water pump gaskets and coolant.





1- If you are filling the LOW (SUCTION) side, you must have the can UP-RIGHT for gas. When filling sit the R-134 Can in a small pail of HOT water. It will cause the liquid R134 inside the can to boil and help fill the system faster.
Once you get the system up to pressure the Pressure switch will allow the clutch on the compressor to engage.
Last edited by Bill Curlee; Mar 16, 2016 at 12:44 PM.
1- If you are filling the LOW (SUCTION) side, you must have the can UP-RIGHT for gas. When filling sit the R-134 Can in a small pail of HOT water. It will cause the liquid R134 inside the can to boil and help fill the system faster.
Once you get the system up to pressure the Pressure switch will allow the clutch on the compressor to engage.
I'm going to pull fuses tonight to see why the blower isn't blowing.





Yes, I'm filling the low side with the can pointed up. The system's PSI has reached the adequate PSI with just half a can. I can't recall the exact number I filled it to last night. I'm afraid to fill it anymore. So you're saying I should continue?
I'm going to pull fuses tonight to see why the blower isn't blowing.
When you add pressure to the system, (without the engine running), it SHOULD equalize between the HIGH and LOW pressure sides (system off). Usually see around 60-100 PSI, When the system is running the suction side will pump down and the high side pressure will increase.
What pressure s are you seeing and it running or not?
Bill
Last edited by Bill Curlee; Mar 16, 2016 at 01:29 PM.
When you add pressure to the system, (without the engine running), it SHOULD equalize between the HIGH and LOW pressure sides (system off). Usually see around 60-100 PSI, When the system is running the suction side will pump down and the high side pressure will increase.
What pressure s are you seeing and it running or not?
Bill
I'll check when I get home how much the low side is and the high side is currently around 50. This is running.
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Normally you back fill the vacuum with R-134. If you just break the vacuum, the system sucks in AIR and MOISTURE> That's BAD.





That being said, its a possibility. If the pressure isn't equalizing when the system is OFF, the orifice tube could be clogged.
Bill
That being said, its a possibility. If the pressure isn't equalizing when the system is OFF, the orifice tube could be clogged.
Bill
I took my blower motor out and wired it directly to the battery and it works fine. Reinstalled it and without turning the motor on, but instead turning the key to the "ON" position, I can hear the blower running but barely if any air coming out of my vents. Two things to note here, I had my climate control until shipped off to get the lights repaired and secondly, I can hear some weird buzzing noise under the hood, by the firewall on the drivers side.
Thanks so much for your continued help Bill!






You just cant add some till it works and call it a day. That head pressure was pretty low but like I stated, I dont know what the outside conditions were when you tested it.
As for the FAN,, The head really doesn't control the speed. There is a FAN SPEED CONTROLLER between the head and the motor that actually regulates the speed.
There are two different controllers. One for Dual Zone system and one for the Manual system.
This is the MANUAL Controller. Its a bank of resistors and the module is mounted on the bottom of the air box near the fan motor:

This is the DUAL ZONE Controller. Its a PROCESSOR MODUAL (read $$$$$$) and the module is mounted on the bottom of the air box near the fan motor:

This is the MANUAL Controller. Its a bank of resistors and the module is mounted on the bottom of the air box near the fan motor It regulates voltage to the fan motor electronically:
Both controllers live in the same place:

Check the fuses in the circuit and then see if the Manual Controller resistors are all in tact and not like this:

Here is one fate of the Dual Zone controller. It usually fries the circuit traces on the bottom of the power side of the circuit::


Last edited by Bill Curlee; Mar 17, 2016 at 11:17 AM.
Look over my thread if you'd like, there's plenty of good pointers in it. I got my A/C up and running blowing cold..............for about 2 months. Now I've got to figure out what leaked.
Good luck!

As mentioned above, pressures vary with temperature and humidity. To use this chart, blower has to be on high (if your blower is not working right you have to fix it first), set temperature at lowest setting, and air on recirculate. Engine steady at 2K rpm.
Last edited by GCG; Mar 18, 2016 at 01:45 PM.









