C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Intake swap, what else while I'm here

Thread Tools
 
Search this Thread
 
Old 11-12-2016, 08:44 AM
  #1  
STL Mike
Burning Brakes
Thread Starter
 
STL Mike's Avatar
 
Member Since: Aug 2015
Location: Wentzville, MO
Posts: 978
Received 38 Likes on 31 Posts
Default Intake swap, what else while I'm here

Got the intake off the car to do a Fast 92 swap. What else should I do for preventative maintenance while I'm this far into the motor? Oil pressure sender?

Car is an 02 Z.

Thanks,
Mike
Old 11-12-2016, 10:28 AM
  #2  
Caveboy
Drifting
 
Caveboy's Avatar
 
Member Since: Apr 1999
Location: Brisbane CA
Posts: 1,553
Received 38 Likes on 33 Posts

Default

Oil pressure sensor relocation
Old 11-12-2016, 11:24 AM
  #3  
STL Mike
Burning Brakes
Thread Starter
 
STL Mike's Avatar
 
Member Since: Aug 2015
Location: Wentzville, MO
Posts: 978
Received 38 Likes on 31 Posts
Default

Originally Posted by Caveboy
Oil pressure sensor relocation
Any details or build thread on the relocation? Assuming this is b/c it's difficult to reach with the intake installed?
Old 11-12-2016, 12:50 PM
  #4  
vettenuts
Team Owner
 
vettenuts's Avatar
 
Member Since: Mar 1999
Location: At the beach in little Rhody
Posts: 22,024
Received 186 Likes on 169 Posts

Default

Get a paint brush and good vacuum cleaner and make sure you get all the loose sand and stuff before pulling it. This should help prevent any going into the intake ports. You won't believe how much is laying around.

There was a TSB on the knock sensors where a dam of RTV is used to prevent them from getting wet. Might want to search and see if it applies. Check the vacuum lines behind the intake. If still running the original AIR setup, might want to either clean or replace the passenger side valve which sits behind the driver's side head but requires intake removal for access.

Last edited by vettenuts; 11-12-2016 at 12:52 PM.
Old 11-12-2016, 02:21 PM
  #5  
Pounder
1/4 mile/AutoX
Support Corvetteforum!
 
Pounder's Avatar
 
Member Since: Jun 2014
Location: Buffalo Texas
Posts: 11,276
Received 2,082 Likes on 1,635 Posts
Default

Originally Posted by STL Mike
Any details or build thread on the relocation? Assuming this is b/c it's difficult to reach with the intake installed?
some doc's on my relocation,
Attached Files
File Type: docx
1 Oil sender re-locate.docx (29.4 KB, 819 views)
File Type: docx
2 Oil sender re-locate.docx (99.5 KB, 47 views)
File Type: docx
3 Oil fitting.docx (90.7 KB, 72 views)
Old 11-12-2016, 03:26 PM
  #6  
Greg_E
Melting Slicks
 
Greg_E's Avatar
 
Member Since: Jun 2002
Location: Middletown CT
Posts: 2,246
Received 62 Likes on 58 Posts

Default

Originally Posted by vettenuts
Get a paint brush and good vacuum cleaner and make sure you get all the loose sand and stuff before pulling it. This should help prevent any going into the intake ports. You won't believe how much is laying around.

There was a TSB on the knock sensors where a dam of RTV is used to prevent them from getting wet. Might want to search and see if it applies. Check the vacuum lines behind the intake. If still running the original AIR setup, might want to either clean or replace the passenger side valve which sits behind the driver's side head but requires intake removal for access.
This is from the TSB for a 2002. Steps 1-5 were replacing the sensor which you aren't doing. For some reason they don't run the RTV all the way around the seal for the sensor and they don't do the front sensor. There is no TSB for the 2003 or 2004 and the repair procedures don't mention using RTV so I assume they must have improved the the seal to keep water out.
Attached Images  
Old 11-12-2016, 03:31 PM
  #7  
Pounder
1/4 mile/AutoX
Support Corvetteforum!
 
Pounder's Avatar
 
Member Since: Jun 2014
Location: Buffalo Texas
Posts: 11,276
Received 2,082 Likes on 1,635 Posts
Default

discard the coolant line running though the throttle body, and maybe redo the steam lines, I did and have no more issues with air trapped in the system.
https://www.summitracing.com/parts/t...b600/overview/

Last edited by Pounder; 11-12-2016 at 03:36 PM.
Old 11-12-2016, 06:50 PM
  #8  
jakecol
Racer
 
jakecol's Avatar
 
Member Since: May 2013
Location: Ft. Collins Colorado
Posts: 359
Received 15 Likes on 12 Posts
Default

Originally Posted by Caveboy
Oil pressure sensor relocation
For sure
Old 11-12-2016, 08:02 PM
  #9  
Pounder
1/4 mile/AutoX
Support Corvetteforum!
 
Pounder's Avatar
 
Member Since: Jun 2014
Location: Buffalo Texas
Posts: 11,276
Received 2,082 Likes on 1,635 Posts
Default

find Bill Curlee's system for the steam lines way cheaper than what I did. (he used a front steam line on the rear)
Old 11-13-2016, 08:55 AM
  #10  
STL Mike
Burning Brakes
Thread Starter
 
STL Mike's Avatar
 
Member Since: Aug 2015
Location: Wentzville, MO
Posts: 978
Received 38 Likes on 31 Posts
Default

Thanks, you guys are the goods.

How would I ever know I had steam problems? Is this boiling coolant at the high point of the system?
Old 11-13-2016, 09:35 AM
  #11  
Pounder
1/4 mile/AutoX
Support Corvetteforum!
 
Pounder's Avatar
 
Member Since: Jun 2014
Location: Buffalo Texas
Posts: 11,276
Received 2,082 Likes on 1,635 Posts
Default

Originally Posted by STL Mike
Thanks, you guys are the goods.

How would I ever know I had steam problems? Is this boiling coolant at the high point of the system?
there are coolant lines running under the intake, some intakes don't allow enough room under them so you need to relocate them. Some just flatten them out for clearance, but I feel using the kit I mentioned allows the air not to be trapped in the heads. Th is page shows Bill Curlee's method,
https://www.corvetteforum.com/forums...eads-rear.html
Old 11-13-2016, 04:29 PM
  #12  
STL Mike
Burning Brakes
Thread Starter
 
STL Mike's Avatar
 
Member Since: Aug 2015
Location: Wentzville, MO
Posts: 978
Received 38 Likes on 31 Posts
Default

What does a steam problem look like on a street car?

I pulled the manifold and found grass in the lifter Valley. Is this common being a bottom feeder?

Also, any ideas on what injector this is? 36lbers? Wondering if now would be a good time to upgrade to a Ford 42lber green top.
Attached Images   
Old 11-13-2016, 04:49 PM
  #13  
STL Mike
Burning Brakes
Thread Starter
 
STL Mike's Avatar
 
Member Since: Aug 2015
Location: Wentzville, MO
Posts: 978
Received 38 Likes on 31 Posts
Default

Also, I noticed when I pulled these injectors out of the fuel rail, there is an additional o-ring in the fuel rail in between the injector and rail. Is this normal?
Old 12-09-2016, 10:27 PM
  #14  
STL Mike
Burning Brakes
Thread Starter
 
STL Mike's Avatar
 
Member Since: Aug 2015
Location: Wentzville, MO
Posts: 978
Received 38 Likes on 31 Posts
Default

O ring in the injector rail the norm?
Old 12-09-2016, 11:55 PM
  #15  
neutron82
Race Director
Support Corvetteforum!
 
neutron82's Avatar
 
Member Since: Dec 2010
Location: Atlanta, GA
Posts: 10,426
Received 1,261 Likes on 1,056 Posts
2020 Corvette of the Year Finalist (performance mods)
C5 of Year Winner (performance mods) 2019

Default

yes there are 2 o-rings on each injector, one at the top and one at the bottom
Old 12-10-2016, 08:22 AM
  #16  
STL Mike
Burning Brakes
Thread Starter
 
STL Mike's Avatar
 
Member Since: Aug 2015
Location: Wentzville, MO
Posts: 978
Received 38 Likes on 31 Posts
Default

No no, the injector has 2 o-rings on itself. There's also an o-ring up inside the fuel rail that the injector top rests against. I thought that was weird.

Get notified of new replies

To Intake swap, what else while I'm here




Quick Reply: Intake swap, what else while I'm here



All times are GMT -4. The time now is 10:47 AM.