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Plug is too small for socket????

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Old Sep 22, 2002 | 01:28 AM
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Default Plug is too small for socket????

I literally had a spark plug blow out of its socket. I've tried several plugs and the socket is just too big. I removed and replaced the plugs next to it and they seat fine. Could the block be cracked at this one place? Its the drivers side 3rd plug from the front. I can push the entire plug in past the threads. Any thoughts or clues?
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Old Sep 22, 2002 | 02:12 AM
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Default Re: Plug is too small for socket???? (rdonato)

Either that is the wrong plug or you have a very big problem. :confused:
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Old Sep 22, 2002 | 02:38 AM
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Default Re: Plug is too small for socket???? (rdonato)

Sounds like someone got too stoked when tightening the plug, and stripped the threads. Or maybe the spark plug seized in the hole, and when the plug was removed, took the head threads with it. A few more plugs get installed, "tightened" and blown out, and pretty soon that spark plug hole is as big as the Lincoln Tunnel.

Spark plugs threads are steel; Cylinder head is aluminum -- guess which one loses when excessive force is used on the plug???

Sounds like your cyl head is a candidate for a heli-coil insert repair. If you don't know what this is, a good mechanic will. Yours isn't the first aluminum head to have a spark plug hole stripped out.

Good luck, and let's be careful out there with those spark plugs! (And don't forget the anti-seize...the head you save may be your own!)
Kent




[Modified by Kent1999, 11:42 PM 9/21/2002]
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Old Sep 23, 2002 | 07:48 PM
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Default Re: Plug is too small for socket???? (Kent1999)

Local shop says $500 + gasket and fluids to put in a heli-coil...that fair?
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Old Sep 23, 2002 | 07:59 PM
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Default Re: Plug is too small for socket???? (rdonato)

Local shop says $500 + gasket and fluids to put in a heli-coil...that fair?
Sounds like they are pulling the head to do it. That's probably the safest way to go about it.

I'd still get another estimate from another dealer if possible, but I would guess you will be looking at a *minimum* of $300 or so, no matter who does it.

Cheers,
Kent
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