fuse box removal
#1
Racer
Thread Starter
fuse box removal
I'm having trouble with 2 different types of connectors on the passenger side fuse box. Trying to remove the box. 3 hook up to the trays that the fuses sit in. There is a central bolt which I have loosened but does not come all the way out for some reason. The tray loosens but it feels like the bolt is still holding and only spins without backing out. The second connectors have a blue tab and I am unsure how they release. Help anyone?
#3
Race Director
Member Since: Dec 2010
Location: Atlanta, GA
Posts: 10,426
Received 1,261 Likes
on
1,056 Posts
2020 Corvette of the Year Finalist (performance mods)
C5 of Year Winner (performance mods) 2019
hmmm, mine didn't have the clear plastic cover underneath all of the plugs so I don't know about those but there are locking tabs on each side of the connectors located near the center in line with the bolt... you should be able to slide a pocket screwdriver in between the connector and fuse box to release those tabs... once the plug is removed if you need to remove certain wires from their respective pins you will need to remove the blue locking pins from each connector, there is one on each side and a pocket screwdriver will pop those right out just be careful because they are fragile
#4
Racer
Thread Starter
Not sure I totally follow you. I have loosened the bolts but the don't fully slide out. The colored trays that hold the pins comes loose but the clear piece and trays won't come off. Feels like the bolts are what is holding up everything. Is there some magic to getting the bolts to release?
#5
Race Director
Member Since: Dec 2010
Location: Atlanta, GA
Posts: 10,426
Received 1,261 Likes
on
1,056 Posts
2020 Corvette of the Year Finalist (performance mods)
C5 of Year Winner (performance mods) 2019
the bolts stay in, they are another means of holding the connectors into the box... I'll look for a pic that shows the tabs I'm talking about
#6
Race Director
Member Since: Dec 2010
Location: Atlanta, GA
Posts: 10,426
Received 1,261 Likes
on
1,056 Posts
2020 Corvette of the Year Finalist (performance mods)
C5 of Year Winner (performance mods) 2019
this is the top view of the connector once removed, draw an imaginary vertical line down the center of the connector and you will see the 2 tabs on the outer edges... make sure the bolts are as loose as they can get and slide a thin pocket screwdriver along the sides of each connector in between the fuse box housing and that will release the tabs and from there it should just pull out
The following users liked this post:
hookem79 (02-27-2017)
#8
Race Director
Member Since: Dec 2010
Location: Atlanta, GA
Posts: 10,426
Received 1,261 Likes
on
1,056 Posts
2020 Corvette of the Year Finalist (performance mods)
C5 of Year Winner (performance mods) 2019
#9
#10
Race Director
Member Since: Dec 2010
Location: Atlanta, GA
Posts: 10,426
Received 1,261 Likes
on
1,056 Posts
2020 Corvette of the Year Finalist (performance mods)
C5 of Year Winner (performance mods) 2019
never messed with one like that, all the ones I have worked on didn't have that cover... it's hard to tell but it almost looks like the bolt may be holding it down by 2 small tabs... try using a pocket screwdriver and carefully bend each tab back until it clears the lip on the bolt and see if that frees it up or take the bolt out if you can
Last edited by neutron82; 03-26-2019 at 11:55 PM.
#11
never messed with one like that, all the ones I have worked on didn't have that cover... it's hard to tell but it almost looks like the bolt may be holding it down by 2 small tabs... try using a pocket screwdriver and carefully bend each tab back until it clears the lip on the bolt and see if that frees it up or take the bolt out if you can
I did try bending the tabs as you suggest, but I am certain that something will break if I bend it any further. Removing the bolt is always an option, but it is a pressed fit in the cable connector, it is hard to work with and I am certain if I go this route that there will be more collateral damage.
It has to come apart easily since Mr Goodwrench would have had to get into these things every once in a while to repair a harness like the one you showed above. After thinking about how it would have been put assembled, I think it might be like one of those wire puzzles. If I start sliding some stuff around in 3-dimensions, maybe things will suddenly line up and come apart.
I'll take a couple of muscle relaxers this weekend, bend my aching back into some seriously unnatural positions, and see what I can find out.