C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Bad wiring or....

Thread Tools
 
Search this Thread
 
Old Aug 2, 2019 | 06:01 PM
  #1  
grinder11's Avatar
grinder11
Thread Starter
Race Director
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Oct 2004
Posts: 12,859
Likes: 4,658
Default Bad wiring or....

I have a 2000 C5 and noticed recently that the A/C went from ice cold to cold on one side and cool on the other, and finally just ambient temp. It seems to have a full charge of 134,.which surprised me. When I vacuumed the system out last year, and put the recommended 26-28oz of 134 in, it worked great. Until now. I have my own vacuum pump and manifold gauges. So I vacuumed the system again, and it held a vacuum overnight. Now I see the compressor clutch is not engaging at all. I checked fuse #24, and it's good. I swapped the fuel pump relay out with the A/C relay, since they're the same relay. Since the fuel pump still works, the relay is O.K.. But of course the compressor clutch still won't engage. I also replaced the orifice near the dryer. I have the electronic climate control, and the light comes on when the A/C button is pressed, but goes out in maybe 3 seconds. All other HVAC functions seem O.K.. Air comes out wherever it's supposed to. Anyone have any ideas? Any help would be greatly appreciated. Thank you.
Reply
Old Aug 2, 2019 | 06:35 PM
  #2  
Rob 02's Avatar
Rob 02
Safety Car
Supporting Lifetime
 
Joined: Mar 2016
Posts: 3,534
Likes: 432
From: Atlantic Beach FL.
Default

Any codes?

Last edited by Rob 02; Aug 2, 2019 at 06:36 PM.
Reply
Old Aug 2, 2019 | 08:46 PM
  #3  
grinder11's Avatar
grinder11
Thread Starter
Race Director
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Oct 2004
Posts: 12,859
Likes: 4,658
Default

No codes......
Reply
Old Aug 3, 2019 | 06:43 AM
  #4  
Rob 02's Avatar
Rob 02
Safety Car
Supporting Lifetime
 
Joined: Mar 2016
Posts: 3,534
Likes: 432
From: Atlantic Beach FL.
Default

Do you know anyone with a GM Tech II?
There may be something shut down in the BCM or a bad sensor somewhere.
Reply
Old Aug 3, 2019 | 06:53 AM
  #5  
wydopnthrtl's Avatar
wydopnthrtl
Drifting
15 Year Member
Conversation Starter
Liked
Loved
 
Joined: May 2007
Posts: 1,550
Likes: 326
From: Mid Ohio
Default

I.d put power to the clutch and verify its locking. (probably is but its an easy thing to rule out)
Reply
Old Aug 3, 2019 | 08:27 AM
  #6  
Rob 02's Avatar
Rob 02
Safety Car
Supporting Lifetime
 
Joined: Mar 2016
Posts: 3,534
Likes: 432
From: Atlantic Beach FL.
Default

Originally Posted by wydopnthrtl
I.d put power to the clutch and verify its locking. (probably is but its an easy thing to rule out)
^Agree
Reply
Old Aug 3, 2019 | 10:15 AM
  #7  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,424
Likes: 3,979
From: Cape Coral, Florida
Default


FIRST see what your low side reads after the car has been sitting for a while when you hook up the gauge set...low side pressure should read close to the outside air temp...have you checked this recently since the AC hasn’t been working ??...if good I’d remove the relay and jump pins 87 and 30 (pictured) at the fusebox. The terminal numbers are on the bottom of the relay but they normally sit diagonally across from each other...first I’d see if you have power at 87 and 30 is the ground G102 which goes into the splice pack 100 which is behind the R/H headlight....if that doesn’t work you’ll have to check for power down to the compressor or if you have a bad ground...if jumping 87 and 30 engages the AC clutch with key ON...you will hear it click !!...you should see if you have power at pin 86 or 85 at the relay...can’t remember which one but you’ll always have 2 terminals at a relay that should have power when the key is ON. Also you may have issues with the AC pressure sensor which sits aft of the high side Schader valve....just back probe the signal wire (red/black)...you can stick a safety pin into the back of the connector....you should have 1 volt with AC off at idle and 2.8-2.9 with AC on !!...if the clutch is engaged see what our high side reads...290 psi is good...if 290 psi with compressor running but have 1 volt our pressure sensor is bad !!...if you were to disconnect this sensor you would have the AC light come on for 3 seconds and go out !!

Last edited by C5 Diag; Aug 3, 2019 at 10:51 AM.
Reply
Old Aug 3, 2019 | 10:43 AM
  #8  
grinder11's Avatar
grinder11
Thread Starter
Race Director
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Oct 2004
Posts: 12,859
Likes: 4,658
Default

I wish I did, but no.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-1

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-2

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-3

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-4

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-5

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-6

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-7

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-8

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-9

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
Old Aug 3, 2019 | 10:55 AM
  #9  
grinder11's Avatar
grinder11
Thread Starter
Race Director
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Oct 2004
Posts: 12,859
Likes: 4,658
Default

Clutch is not working at all. I know generally speaking when refrigerant is low, a clutch will try to cycle for a second or two, then disengage. Mine is not even doing that, not clicking, nothing. When in the drivers seat I can select the gauges function, go to battery volts, and when checking that the voltage doesn't change at all. When all is well, you can usually hear the clutch engage with a click, and engine rpm momentarily drops slightly. Mine shows no voltage drop, no engine RPM drop, and when viewing the compressor clutch you never see it spin. The belt is on. I think something is preventing it from getting any electrical signal. Relay is good. Fuse is good. I'm stumped....
Reply
Old Aug 3, 2019 | 11:01 AM
  #10  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,424
Likes: 3,979
From: Cape Coral, Florida
Default

Originally Posted by grinder11
Clutch is not working at all. I know generally speaking when refrigerant is low, a clutch will try to cycle for a second or two, then disengage. Mine is not even doing that, not clicking, nothing. When in the drivers seat I can select the gauges function, go to battery volts, and when checking that the voltage doesn't change at all. When all is well, you can usually hear the clutch engage with a click, and engine rpm momentarily drops slightly. Mine shows no voltage drop, no engine RPM drop, and when viewing the compressor clutch you never see it spin. The belt is on. I think something is preventing it from getting any electrical signal. Relay is good. Fuse is good. I'm stumped....
Don’t be stumped...it’s not a difficult circuit to diagnose !!Like I said jump pins 87 and 30 with key ON and see if clutch engages...this is the LOAD side of the relay...if not you MUST check for power at the clutch and also that your ground is good !!

Last edited by C5 Diag; Aug 3, 2019 at 11:02 AM.
Reply
Old Aug 3, 2019 | 11:19 AM
  #11  
grinder11's Avatar
grinder11
Thread Starter
Race Director
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Oct 2004
Posts: 12,859
Likes: 4,658
Default

Haven't checked voltage yet, but I have confirmed relay and fuse #24 are both good. You're correct about low side pressure; It was near 0, and after pulling vacuum I was able to get maybe 1/3 of 12oz can into it, but can just got cold because the compressor clutch won't engage. Thank you all for input. Still frustrated, but guys on this forum are the BEST!! I'll check pins when I get home this afternoon. Thx again!!
Reply
Old Aug 3, 2019 | 11:30 AM
  #12  
grinder11's Avatar
grinder11
Thread Starter
Race Director
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Oct 2004
Posts: 12,859
Likes: 4,658
Default

What is puzzling is how it gradually stopped cooling. Almost like a slow refrigerant leak. But it held vacuum overnight. On the other hand, vacuum has a LOT less suction than the compressor has pressure on A/C system. Might be a couple things. I'm thinking the compressor may be going, or already gone, and something in the electrics has dumped. After all, EVERYTHING is 20 years old, and original.......
Reply
Old Aug 3, 2019 | 11:56 AM
  #13  
Rob 02's Avatar
Rob 02
Safety Car
Supporting Lifetime
 
Joined: Mar 2016
Posts: 3,534
Likes: 432
From: Atlantic Beach FL.
Default

Checking the high side of the refrigerant would tell you if the compressor has worn out.

The orifice tube may be clogged.
Reply
Old Aug 3, 2019 | 12:05 PM
  #14  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,424
Likes: 3,979
From: Cape Coral, Florida
Default

Originally Posted by grinder11
Haven't checked voltage yet, but I have confirmed relay and fuse #24 are both good. You're correct about low side pressure; It was near 0, and after pulling vacuum I was able to get maybe 1/3 of 12oz can into it, but can just got cold because the compressor clutch won't engage. Thank you all for input. Still frustrated, but guys on this forum are the BEST!! I'll check pins when I get home this afternoon. Thx again!!
Your were just LOW on refrigerant !!...I think 24 oz is the correct amount !!...if your clutch is now engaging and AC working just check your low and high sides...I’d see if you may have a slow leak !!

Last edited by C5 Diag; Aug 3, 2019 at 12:07 PM.
Reply
Old Aug 3, 2019 | 12:49 PM
  #15  
GCG's Avatar
GCG
Melting Slicks
10 Year Member
 
Joined: Jan 2009
Posts: 3,275
Likes: 739
From: Miami FL
Default

Originally Posted by grinder11
Haven't checked voltage yet... ...I'll check pins when I get home this afternoon...
Let me just suggest that when you jump the relay to force the clutch to engage for troubleshooting purposes, don't run the compressor without connecting your A/C gauges first. You want to keep an eye on both pressures at all time. It might be that your High Pressure Switch or your Low Pressure Switch is being activated to protect your system.

Reply
Old Aug 3, 2019 | 01:00 PM
  #16  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,424
Likes: 3,979
From: Cape Coral, Florida
Default

Originally Posted by GCG
Let me just suggest that when you jump the relay to force the clutch to engage for troubleshooting purposes, don't run the compressor without connecting your A/C gauges first. You want to keep an eye on both pressures at all time. It might be that your High Pressure Switch or your Low Pressure Switch is being activated to protect your system.
You are absolutely 100% correct about not running the compressor without sufficient refrigerant... I believe there are no high and low pressure “switches” that I know of...there is however an AC refrigerant pressure “sensor” (3 wires with a 5 volt reference)...it reads the high side pressure and this can be seen on a scan tool or you can back probe the signal wire...1 volt at idle AC off and 2.8-2.9 volts with AC on....2.9 volts is about 290 psi. If pressure drops below 30 psi compressor will not engage..,Let me know...thanks !!

Last edited by C5 Diag; Mar 31, 2023 at 12:53 PM.
Reply
Old Aug 3, 2019 | 01:48 PM
  #17  
GCG's Avatar
GCG
Melting Slicks
10 Year Member
 
Joined: Jan 2009
Posts: 3,275
Likes: 739
From: Miami FL
Default

Originally Posted by C5 Diag
...I believe there are no high and low pressure “switches” that I know of...there is however an AC refrigerant pressure “sensor”...
True... Brain fart! Anyways, the idea behind my suggestion was to prevent damage to the compressor due to either low pressure below safe threshold, or extremely high pressure, when temporarily bypassing protections during troubleshooting. I still recommend monitoring both pressures while jumping the relay. One can never be too careful!

Last edited by GCG; Aug 3, 2019 at 04:21 PM.
Reply

Get notified of new replies

To Bad wiring or....

Old Aug 3, 2019 | 11:18 PM
  #18  
Vetteman Jack's Avatar
Vetteman Jack
Administrator
Supporting Lifetime
Veteran: Navy
St. Jude 20 Year Donor
25 Year Member
Veteran: Reserves
 
Joined: Mar 2001
Posts: 367,741
Likes: 24,680
From: In a parallel universe. Currently own 2014 Stingray Coupe.
C7 of the Year - Modified Finalist 2021
MO Events Coordinator
St. Jude Co-Organizer
St. Jude Donor '03 thru '25
NCM Sinkhole Donor
CI 5, 8 & 11 Veteran
Default

Moved to C5 Tech.
Reply
Old Aug 4, 2019 | 04:23 PM
  #19  
grinder11's Avatar
grinder11
Thread Starter
Race Director
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Oct 2004
Posts: 12,859
Likes: 4,658
Default

Thanks all. Family life got in way of C5 life this weekend. As for being low on refrigerant, I realize its low, but it wont take anymore from the refill can when I try because compressor never engages. Several of you guys know more about this than I do. Just because I have a set of gages and a refrigerant "sniffer" doesnt make me an expert! Thanks much for the help. I do believe that the compressor is not getting any electrical signal. Does anyone know if the electrical connector at the compressor is accessible from the passenger side wheel well if that tire is removed? I DONT want to pull the rack! AGAIN!! I did have a major oil leak, caused by a bad compression fitting, that did oil most everything in the front and sides of the engine. However, nothing else was effected (yet!), if this is the root cause. I'm starting to think whatever sends the signal to the compressor isn't doing its job. I have the electronic climate control, and everything else, like blowing air in right places, high and low temperatures, work good.

Last edited by grinder11; Aug 4, 2019 at 04:28 PM. Reason: Spelling
Reply
Old Aug 5, 2019 | 12:46 PM
  #20  
GCG's Avatar
GCG
Melting Slicks
10 Year Member
 
Joined: Jan 2009
Posts: 3,275
Likes: 739
From: Miami FL
Default

Originally Posted by grinder11
...I do believe that the compressor is not getting any electrical signal. Does anyone know if the electrical connector at the compressor is accessible from the passenger side wheel well if that tire is removed? I DONT want to pull the rack! AGAIN!!... ...I'm starting to think whatever sends the signal to the compressor isn't doing its job...
I suggest you verify things first, beginning with the easy stuff, to avoid the pain and suffering that comes with unnecessary complications.

Why don't you jump the relay as suggested above, just with the key in the ON position and engine OFF, to verify if the compressor clutch engages or not? It's easier than even thinking of pulling the rack

If the clutch engages when you jump the relay, then whatever is happening, is happening in the control side of it. If it doesn't, THEN check the connector.

If you decide to check the refrigerant pressures, I suggest you connect your gauges first and then start the car and jump the relay. Since you are temporarily bypassing protections, you want to be able to keep an eye on both pressures at all times to avoid any potential damage.

Last edited by GCG; Aug 5, 2019 at 01:55 PM.
Reply



All times are GMT -4. The time now is 04:20 PM.

story-0
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-1
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-2
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-3
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-4
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-5
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-6
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-7
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-8
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-9
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE