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Engine Dies While Driving - MAF Code, Not the MAF

Old Mar 15, 2020 | 01:46 PM
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Originally Posted by Bill Dearborn
I take it you are using the harness with the low beam light bulb with one lead attached to the battery positive terminal while moving the other lead around to various ground points to check current flow through those grounds.

PCM and MAF Sensor grounds are spliced together at Splice 120 and the splice is grounded at G106 which is on the engine above the starter. The PCM establishes reference voltages for various sensors. If it's ground connection is dirty/corroded the reference voltages can be off by some voltage level. The electronic signals used for various sensors operate on voltage levels in the +5V range and resistance raising corrosion that might not affect a light bulb may be enough to cause a shift in reference voltage levels.

Also check to make sure you have +12 V at the Under hood Electrical Center and if you can at the PCM.

Bill

With cold, snow, and/or muddy roads, I've not done much with this. You're correct, Bill, on the methodology for checking current flow. Nothing seems out of the ordinary, and I have no reason to believe there are any ground-related issues going on.


With the weather looking pretty nice, it's looking like time to put a little more effort in and see what I can figure out. Stumped on where to go. I'm thinking I can back-probe the MAF sensor and see if it's possibly seeing a surge or dip when the issue occurs. Not sure my Fluke is fast enough to register that, but we'll see.

What makes no sense is that whatever is happening is enough to kill the engine, and clearing that code is sufficient to restart it.

Any ideas guys?
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Old Mar 15, 2020 | 03:34 PM
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Most likely a Fluke isn’t going to cut it !!...a graphing multimeter would work but a scope is your best bet...DVOM’s are just too slow !!
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Old Mar 16, 2020 | 05:00 PM
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Originally Posted by C5 Diag
Most likely a Fluke isn’t going to cut it !!...a graphing multimeter would work but a scope is your best bet...DVOM’s are just too slow !!
Time to go see how my parents are doing and raid dad's workbench. I'm sure his old multimeter with a proper needle is in there somewhere
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Old Mar 16, 2020 | 07:15 PM
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Originally Posted by ddecart
Time to go see how my parents are doing and raid dad's workbench. I'm sure his old multimeter with a proper needle is in there somewhere
Proper needle ??...better buy yourself a proper DVOM !!...if you have the jingle get yourself a used Snap On Vantage Pro !!

Last edited by C5 Diag; Mar 16, 2020 at 07:16 PM.
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Old Mar 18, 2020 | 07:25 AM
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If you are having MAF, IAT issues, you could be having a wiring problem.. Look at the engine wiring harness at the rear of the engine around cylinder #7 fuel injector. That main harnesses ( that contains all of the MAF, IAT wires) bends around a black metal bracket at the rear of the engine. That bracket can and sometime does chafe the harness and wires inside that harness,
Seen it happen on several C5s. If the wrap on the harness is cut or rubbed through, there's a good chance the wires are also.

Recommend you use the DIC Code reader and CLEAR all of those old history DTCs. That way you will know if any DTCs reappear, they could be relevant.
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Old Mar 19, 2020 | 02:06 AM
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Just because you replaced the ignition switch some time ago does no mean that the "new" one has not gone bad. My car's original ignition switch lasted 12 years, the second, also an AC Delco lasted 2 years. Now the third one, another AC Delco has been in service for 6 more years. OK so far.
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Old Mar 20, 2020 | 04:44 PM
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Originally Posted by jim993
Just because you replaced the ignition switch some time ago does no mean that the "new" one has not gone bad. My car's original ignition switch lasted 12 years, the second, also an AC Delco lasted 2 years. Now the third one, another AC Delco has been in service for 6 more years. OK so far.
This one has maybe 100 miles on it. If that.
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Old Mar 20, 2020 | 04:47 PM
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Originally Posted by C5 Diag
Proper needle ??...better buy yourself a proper DVOM !!...if you have the jingle get yourself a used Snap On Vantage Pro !!
I've procured a USB Oscilloscope to use for some diagnostics. I only have 2 leads for it right now, so I'll have to pick 2 of the MAF wires to inspect.


Originally Posted by Bill Curlee
If you are having MAF, IAT issues, you could be having a wiring problem.. Look at the engine wiring harness at the rear of the engine around cylinder #7 fuel injector. That main harnesses ( that contains all of the MAF, IAT wires) bends around a black metal bracket at the rear of the engine. That bracket can and sometime does chafe the harness and wires inside that harness,
Seen it happen on several C5s. If the wrap on the harness is cut or rubbed through, there's a good chance the wires are also.

Recommend you use the DIC Code reader and CLEAR all of those old history DTCs. That way you will know if any DTCs reappear, they could be relevant.
Good tip, Bill. I'll take a look at the harness.
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Old Mar 20, 2020 | 05:12 PM
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Originally Posted by ddecart
I've procured a USB Oscilloscope to use for some diagnostics. I only have 2 leads for it right now, so I'll have to pick 2 of the MAF wires to inspect.



Good tip, Bill. I'll take a look at the harness.
If you have a scope you can connect one lead to the yellow wire (signal) and the other to ground...you will have to backprobe the MAF connector and see what you have...this is my '01 at idle...about 5 volts and 3.2 milliseconds


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Old Mar 20, 2020 | 07:24 PM
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The actual connectors that plug into the Ignition Switch can also have issues.

The female pins in the harness connector get spread apart and can make poor connections Especially the large power pins. The connection between the male and female pins can get so bad that it melts the connector body cell where that pin rest.

Check the two connectors for spread female pins!

Bill
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Old Mar 20, 2020 | 08:11 PM
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Where in Michigan are you? This is starting to sound like a broken wire so with a scope, you might be honing in on something interesting.
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Old Mar 24, 2020 | 05:02 PM
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Originally Posted by vipmiller803
Where in Michigan are you? This is starting to sound like a broken wire so with a scope, you might be honing in on something interesting.
Originally Posted by vipmiller803
Where in Michigan are you? This is starting to sound like a broken wire so with a scope, you might be honing in on something interesting.
North of Hartland, South of Fenton.


Originally Posted by C5 Diag
If you have a scope you can connect one lead to the yellow wire (signal) and the other to ground...you will have to backprobe the MAF connector and see what you have...this is my '01 at idle...about 5 volts and 3.2 milliseconds
Going to check out both the '98 and my '01 to see if there is anything telling and anything different between the two. Did a quick look at the '98 to play with the scope a little.

Do you see any fluctuations on the 5v reference signal? I'm seeing it fluctuate about 1 V on the same frequency as the signal. Using the middle ground terminal on the MAF for a ground reference.
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Old Mar 24, 2020 | 05:23 PM
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The 5v should be rock solid
Do you have the wiring diagram?
The 5v ref might be shared with another sensor.

Last edited by RonSSNova; Mar 24, 2020 at 05:39 PM.
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Old Mar 24, 2020 | 05:38 PM
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Originally Posted by ddecart
North of Hartland, South of Fenton.




Going to check out both the '98 and my '01 to see if there is anything telling and anything different between the two. Did a quick look at the '98 to play with the scope a little.

Do you see any fluctuations on the 5v reference signal? I'm seeing it fluctuate about 1 V on the same frequency as the signal. Using the middle ground terminal on the MAF for a ground reference.
How exactly are you testing the 5 volt ref ??...connector unplugged probing the yellow wire ??...if so that 5 volts should not fluctuate !!...with the connector plugged in using a voltmeter you will only see about 2.5 volts or so...the average of that squarewave in my pic...voltmeter testing is not the right way to test a MAF sensor...a voltmeter just doesn't update fast enough...scope is best followed by checking frequency, and then voltmeter
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Old Apr 1, 2020 | 09:15 PM
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Originally Posted by C5 Diag
How exactly are you testing the 5 volt ref ??...connector unplugged probing the yellow wire ??...if so that 5 volts should not fluctuate !!...with the connector plugged in using a voltmeter you will only see about 2.5 volts or so...the average of that squarewave in my pic...voltmeter testing is not the right way to test a MAF sensor...a voltmeter just doesn't update fast enough...scope is best followed by checking frequency, and then voltmeter
Actually, scratch all that 5v reference nonsense.
The MAF doesn't use a 5v reference. It uses straight ignition voltage.

I must have had something with a bad back-probe previously.

Checked out my '01 and rechecked the "98 for comparison. Just running at idle for both. The ign voltage is ~14v as expected. The frequency signal fluctuates from 5v to 0 as expected, although the frequency and bandwidth of the signals is slightly different between the cars.

Strange though, and possibly a clue (not knowing what changed from 98 to 01 in the ecm) is that the 01 continues to run when the MAF is unplugged. The '98 dies.

And I'm using a Digilent Analog Discovery 2
https://store.digilentinc.com/analog-discovery-2-100msps-usb-oscilloscope-logic-analyzer-and-variable-power-supply/

Last edited by ddecart; Apr 1, 2020 at 09:18 PM.
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Old Apr 2, 2020 | 08:29 AM
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Originally Posted by ddecart
Actually, scratch all that 5v reference nonsense.
The MAF doesn't use a 5v reference. It uses straight ignition voltage.

I must have had something with a bad back-probe previously.

Checked out my '01 and rechecked the "98 for comparison. Just running at idle for both. The ign voltage is ~14v as expected. The frequency signal fluctuates from 5v to 0 as expected, although the frequency and bandwidth of the signals is slightly different between the cars.

Strange though, and possibly a clue (not knowing what changed from 98 to 01 in the ecm) is that the 01 continues to run when the MAF is unplugged. The '98 dies.

And I'm using a Digilent Analog Discovery 2
https://store.digilentinc.com/analog...-power-supply/


"Actually, scratch all that 5v reference nonsense.
The MAF doesn't use a 5v reference. It uses straight ignition voltage"


Sorry to inform you but the MAF does indeed use a 5 volt ref. If you didn't know there are MANY circuits that use a 5 volt ref.in the C5 and it's the most important electrical circuit in the car. The "straight" ignition voltage is ONLY used to keep the hotwire inside the MAF at a temp 200 degrees centigrade above ambient !!...here's some videos should you doubt me...good luck in your troubleshooting !!




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Old Apr 2, 2020 | 08:56 AM
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Originally Posted by C5 Diag
"Actually, scratch all that 5v reference nonsense.
The MAF doesn't use a 5v reference. It uses straight ignition voltage"


Sorry to inform you but the MAF does indeed use a 5 volt ref. If you didn't know there are MANY circuits that use a 5 volt ref.in the C5 and it's the most important electrical circuit in the car. The "straight" ignition voltage is ONLY used to keep the hotwire inside the MAF at a temp 200 degrees centigrade above ambient !!...here's some videos should you doubt me...good luck in your troubleshooting !!
I've been around testing for over 20 years. I'm very familiar with 5V reference signals. The MAF doesn't have one as an input.

The 3-wire MAF has:
Yellow: Mass Air Flow (MAF) Sensor - Signal
Blk/Wht: Ground
Pink: Ignition

The MAF likely creates its own 5V ref internally, but there isn't a 5V feed into it.

I think I had a bad connection on the back-probe on the pink wire to the point I was getting a variable voltage reading that wasn't actually there.

Last edited by ddecart; Apr 2, 2020 at 08:56 AM.
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To Engine Dies While Driving - MAF Code, Not the MAF

Old Apr 2, 2020 | 09:08 AM
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Originally Posted by ddecart
I've been around testing for over 20 years. I'm very familiar with 5V reference signals. The MAF doesn't have one as an input.

The 3-wire MAF has:
Yellow: Mass Air Flow (MAF) Sensor - Signal
Blk/Wht: Ground
Pink: Ignition

The MAF likely creates its own 5V ref internally, but there isn't a 5V feed into it.

I think I had a bad connection on the back-probe on the pink wire to the point I was getting a variable voltage reading that wasn't actually there.
Disconnect the MAF sensor and probe the YELLOW signal wire on the harness with key ON...let me know what you read ??...it should read 0 volts if what you say is true !!...the MAF signal wire is a 5 volt pulldown circuit design.

Last edited by C5 Diag; Apr 2, 2020 at 09:31 AM.
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Old Apr 2, 2020 | 09:15 AM
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Originally Posted by C5 Diag
Disconnect the MAF sensor and probe the YELLOW signal wire on the harness with key ON...let me know what you read ??...it should read 0 volts if what you say is true !!...the MAF signal wire is a 5 volt pulldown circuit.
I can do that later this afternoon.
I need to upload some screen shots as well. That'll probably help.

Still puzzled at the difference between the two with the MAF disconnected. 01 runs, 98 dies. Suggests that speed density on the '98 isn't happy.
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Old Apr 2, 2020 | 01:14 PM
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Here is the scope data from yesterday with both cars while idling. '98 on top, '01 on bottom. I didn't look at the idle speed for either of them to justify the frequency difference.




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