Knock sensor issue. Need help!!
Last edited by sjhanc; Jun 18, 2020 at 04:57 PM.
I removed the AB module from the pump assembly, cleaned a little corrosion I found on one plug terminal, and re- soldered six circuit board connections that MIGHT have been cold solder joints. Removing the AB module isn't difficult at all, but I was discouraged to find that the one in my car looks completely different from the ones in all the AB repair videos I found on youtube. I don't think it is possible to do a non-destructive disassembly on it, but I am considering trying to remove the relay covers to clean the internal contacts. The only way to do that is to use my electric knife to cut through the cover retaining tabs, then gluing the covers back on afterwards. Examination of the AB module shows that the component side of the circuit board is embedded in solid epoxy. I may try to remove the board from its case by applying enough heat to melt the epoxy, tricky, because the board has a flexible plastic sheet with traces that might be ruined by too much heat. I'll clean the relays before trying that.
Next, once it was back on the road, the driver's window began screeching when raising or lowering the window. I bought a new ACdelco window motor and regulator assembly from Amazon (not cheap), then went into the door to replace the regulator. What I found was evidence of some mechanic's incompetence, he (or she) had left one of the electric motor mount nuts off and the motor had torqued itself enough to crack the fiberglass inner door panel and break off part of the motor's gear box. There should have been parts of the gearbox and the missing nut inside the door, I found no trace of any broken parts in there. The window motor replacement itself was easy to do, but the door handle bezel retaining clips are worn badly from being removed too many times. Many of the car parts I have replaced show evidence of shoddy mechanic's work, one of the worst was the battery replacement that cracked the battery case and leaked acid on all the parts below the battery. I have been replacing car batteries since the late 1950's and never broke a battery myself, I can't understand how such a simple job can be screwed up. I had two batteries blow up on me when I opened the car's hood and looked at the battery. Wearing safety glasses prevented a nasty eye burn but I got the shirts off in record time. Both shirts fell apart while I was hosing myself off. It was all worth it when I enjoyed a nice evening drive in my C5. This is the best ride I have owned.






