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2000 C5 Headlight motor issues

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Old Jun 5, 2020 | 03:14 PM
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Default 2000 C5 Headlight motor issues

I have replaced a passenger side headlight motor. Upon replacement the unit worked for about 2 days. Now the unit only works if I spin the dial about 1/8 of an inch (either direction) before starting the vehicle. Then the light will go up and down until the vehicle is turned off. Trouble shooting steps I have taken:
Cleaned ground points in the engine compartment.
Tried reversing the connections of the motor

Is there some adjustment that I am missing on the headlight itself? I am at a loss any suggestions?
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Old Jun 5, 2020 | 03:41 PM
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Are the rubber bump stops missing by any chance? That can cause issues

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Old Jun 5, 2020 | 03:46 PM
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no they are there and in good shape
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Old Jun 5, 2020 | 05:09 PM
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Do you have conventional headlights - or "low-resistance aftermarket?"
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Old Jun 5, 2020 | 05:24 PM
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Originally Posted by jmeese10
I have replaced a passenger side headlight motor. Upon replacement the unit worked for about 2 days. Now the unit only works if I spin the dial about 1/8 of an inch (either direction) before starting the vehicle. Then the light will go up and down until the vehicle is turned off...
What you are describing are classical symptoms of damaged/missing rubber bump stops (it could also be that they are scored too deep). There are 4 per side: the 2 shown in the picture above, plus another 2 marked in the diagram below as number "4". Most probably your problem is being caused by the ones shown in the diagram (even though they might look fine to the naked eye). I suggest replacing those 2 bump stops in both sides. They can be ordered here.

In addition to that, there is a TSB for the driver's side headlight motor that calls for shimming it (number 2 in diagram below).



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