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Caliper locked - what's the fix?

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Old May 6, 2021 | 05:46 PM
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Default Caliper locked - what's the fix?

I finished my brakes on the daily today and bled the fronts. Possibly the driver front caliper is locked as I'm partway out my neighborhood. Before leaving, I did notice the brake pedal was soft / low, but I thought a fewight stops and vacuum would solve it. When I walk around the car, the brake lights are on permanent.

I did not allow air in the system. I did do the job one man with speed bleeders.

Could I have depressed the brake pedal too hard or too far?

What's the fix for this? Anything I can do roadside with tools from down the street?
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Old May 6, 2021 | 06:01 PM
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See if you can get the piston to collapse with a flathead screw driver if possible if not then use a c-clamp. Usually a locked caliper is gonna need a rebuild or a new caliper. I have never rebuilt one; I just replace the caliper
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Old May 6, 2021 | 06:06 PM
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I think instead that it is the plunger in the master. I had done the physical brake job last week and only bled them today. The calipers have been fine and new pads are bedded.

I think on the final wheel, driver front, I depressed the pedal too far or hard. It felt different, dropped down and never really came back up. I tried pulling it up with my feet just now, still stuck by the side of the road, and now it is firm as a rock. Brake light is still full time ON.
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Old May 6, 2021 | 07:39 PM
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I got it home for now by opening the driver front bleeder. That unlocked the brakes. But the pedal itself is down by the floor and soft now. And the brake lights were full time on.

I pulled the negative cable and will go back at it in the morning. Did I bust something in the master cylinder?
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Old May 6, 2021 | 07:43 PM
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If you can clamp down all the brake hoses. Try the pedal then go to one of the brakes pull one clamp then push the pedal down. I usually put the clamp back on and try another one.
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Old May 6, 2021 | 07:56 PM
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Originally Posted by badazzsi
If you can clamp down all the brake hoses. Try the pedal then go to one of the brakes pull one clamp then push the pedal down. I usually put the clamp back on and try another one.
No! Clamping brake hoses weakens them enough the cause a future failure.
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Old May 7, 2021 | 07:59 AM
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If the brake is not releasing you might have a brake hose that is collapsed. It might look fine on the outside but a collapsed hose can act like a one way valve.
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Old May 7, 2021 | 01:42 PM
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The brake released.

I got the car back to the garage.

But the pedal remains soft while also keeping the brake lights on.

I had done a vacuum setup at each corner with the hose empty of air and submerged in fluid before cracking each bleeder so while the symptom suggests air in the line, there shouldn't have been a way for that to happen.

My thought for today is to buy a few more hoses and try the Tech2 to be sure the lines are clean.

However, that still does not explain to me quite how the pedal has been.
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Old May 7, 2021 | 02:29 PM
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Crack the bleeder on the driver side and see how the fluid comes out. Have someone watch it. See if you get a steady stream. Could be that hose.
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Old May 7, 2021 | 03:59 PM
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Originally Posted by Tusc
I got it home for now by opening the driver front bleeder. That unlocked the brakes. But the pedal itself is down by the floor and soft now. And the brake lights were full time on.
Check the brake pedal up under the dash and see why it's not fully releasing. I saw this happen once where the brake light switch was pushed forward and cocked, causing the brake lights on constantly and the brakes not releasing pressure like you describe.
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Old May 8, 2021 | 12:48 AM
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I haven't worked on a brake issue since they started putting ABS on everything. I think you're thinking with the tech2 might show something. It does sound like it might be a master cylinder to me but I haven't had any issues with mine yet to say anything else.
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Old May 8, 2021 | 08:25 AM
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It sounds like the pressure differential switch on the master cylinder has been activated. That will turn the brake light in the dashboad on. Read the DIC codes there is a DTC code 1247 that comes up if that's what's happening. You probably have a failed master cylinder.
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Old May 8, 2021 | 10:18 AM
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Moved to C5 Tech.
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Old May 8, 2021 | 11:53 AM
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check the brake switch on the pedal, if the pedal is low enough it's possible that it is disengaging the switch thus making the brake lights stay on... you might just need to bleed them over again and when you are done fully pump the brakes before you drive the car
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Old May 8, 2021 | 01:17 PM
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I just got to the shop with my Tech 2 and some extra lengths of tubing so I can do all four at once. After I get the smoker going I'll get the car in the air. I need to have the turkey medallions waiting for tonight.
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Old May 8, 2021 | 04:28 PM
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Wow. Reading all the info from various persons on this issue makes me more comfortable about NOT doing anything on the C5 mechanistically and taking it to my go to Vette mechanic that is #1. I long for the days of carburetors and simple mechanical items like disc breaks on the corvettes that I could repair.
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Old May 8, 2021 | 08:12 PM
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It must have been air in the line. Or something I didn't figure out. When I got to the car today I had to remove the dust cover above the footwe because the pedal had pushed so far up and so firmly. Whatever was wrong was already resolved somehow. Yet no leaks anywhere. I tested it in th driveway and then a ride outside the neighborhood with multiple stops. It worked fine. Go figure. But I still popped it in the air and did the Tech 2 bleed for peace of mind. It was an easy process, but I don't like getting all four off th ground unless it's on a scissor jack or two post lift typically.
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To Caliper locked - what's the fix?

Old May 9, 2021 | 12:19 AM
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Glad it got worked out. Although that doesn't do anything as to the cause of what happened.
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Old May 9, 2021 | 01:11 AM
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Agreed. If anything else comes of it I will add back to this thread for closure.
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Old May 9, 2021 | 06:17 PM
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The one thing that comes to mind is you boiled your fluid and that is why the pedal stayed on the floor. Once it cooled, the pedal returned to normal operation.

How does the rotor look on the side that seized up? Blue tint would verify you overheated that rotor.
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