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Another "Charge System Fault" Question

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Old Oct 21, 2022 | 07:44 AM
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Default Another "Charge System Fault" Question

I know, I searched and didnt see something similar to mine. Most of the threads with these are from wrong/bad/different alternators, low voltage after sitting, etc.

Mine has been fine all year. Last two times I drove it to work (Monday and Today) I get the charge system fault message on the DIC when I start it. Its been cold in the morning, if that matters, but the gauge is charging at 13+ volts and no codes. On Monday I went out to lunch and also drove home. Both times during the day no message, just in the morning.

The car only has 40k miles and I am the third owner. It is the original alternator. I do have a 25% unerdrive crank pulley, but the system appears to be charging at 13.5v or better even with the headlights on in the morning. Is it still a sign of a failing alternator you think?
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Old Oct 21, 2022 | 07:53 AM
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How old is your battery ??…if you have a DVOM and know how to use it I would suggest taking a voltage measurement of your battery AT the battery and then see what that voltage is before you start the car in the morning…also a good idea to have your battery load tested at your friendly auto parts store.
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Old Oct 21, 2022 | 10:28 AM
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It was brand new this spring, and the date on it when I bought it was only a couple months old. I made sure to look for the most recent one I could.

When I said it is charging over13v that is just according to the analog gauge on the dash. Would be a good idea to verify with a multimeter.
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Old Oct 21, 2022 | 10:44 AM
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Normally the gauge reads a little lower than actual battery voltage as you can see in the picture.
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Old Oct 22, 2022 | 12:28 AM
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Personally, I would disconnect the wires at the solenoid, clean then, put a little grease on them to keep them from corroding again and re-install them.
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Old Oct 22, 2022 | 02:00 PM
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I'd start with the basics. Cleaning your grounds, cleaning the side post terminals, cleaning the alternator power output and the alternator plug.

Also how old is your battery?
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Old Oct 22, 2022 | 03:37 PM
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If you are proficient with a DVM I would measure voltage at alternator output terminal and ground/negative and then measure voltage at positive battery terminal they should be very close to the same voltage, this would rule out the cable connections at the starter solenoid.
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Old Oct 24, 2022 | 07:38 AM
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Thanks guys! I will look into these things. I drove it a couple times this weekend without issue, but it was also warmer out. I dont know if that has anything to do with it. I will measure and clean when it goes into winter storage.
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Old Oct 24, 2022 | 09:31 AM
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Electricity and cold aren't friends. I'd suspect your charging system is otherwise fine, but there's a weakness in your system and the problem only manifests when it's cold. Whether that be the alternator, battery and/or possibly a bad/dirty ground.
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