C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Dakota Lithium Battery issues

Thread Tools
 
Search this Thread
 
Old Jan 14, 2023 | 12:58 PM
  #1  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default Dakota Lithium Battery issues

I just put in a Dakota Lithium starter battery to replace my dead battery. It starts the engine great and saves almost 20lb, but I'm having issues with my headlights, blower motor, and headunit power cycling every couple minutes. With the engine off but key in the run position, I'm getting a steady 12.9v on the digital gauge, and everything seems stable. With the engine running, it seems to constantly cycle from high 12v up to mid 14v, which is when I get the radio and stuff blinks off for a second, and the voltage swings back down. I've contacted the manufacturer, but figured I'd hit you guys up for ideas as well. .
Reply
Old Jan 14, 2023 | 01:16 PM
  #2  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,610
Likes: 4,061
From: Cape Coral, Florida
Default

First thing is to make sure if you just replaced the battery is to double check your battery connections…do you have and know how to use a DVOM ??
Reply
Old Jan 14, 2023 | 01:30 PM
  #3  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Originally Posted by C5 Diag
First thing is to make sure if you just replaced the battery is to double check your battery connections…do you have and know how to use a DVOM ??
I've got an ohm meter. I think that's what that acronym means.
Reply
Old Jan 14, 2023 | 01:55 PM
  #4  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,610
Likes: 4,061
From: Cape Coral, Florida
Default

Originally Posted by jrp1588
I've got an ohm meter. I think that's what that acronym means.
DVOM is Digital Volt Ohmeter….you can check voltage, current and resistance (ohms)….Can you check VOLTAGE at the alternator B+ (thick red wire) ??…see what the voltage is there with the car running with a load on the engine…headlights on, blower on…if your voltage is good at the alternator but low at the battery you have a connection issue either at the battery or where the alternator B+ and the positive lead of the battery connect at the starter solenoid…can also be an issue on the ground side of the charging system…you can compare the voltage AT the battery to the alternator voltage…they should be close to each other.
Reply
Old Jan 14, 2023 | 02:00 PM
  #5  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Originally Posted by C5 Diag
DVOM is Digital Volt Ohmeter….you can check voltage, current and resistance (ohms)….Can you check VOLTAGE at the alternator B+ (thick red wire) ??…see what the voltage is there with the car running with a load on the engine…headlights on, blower on…if your voltage is good at the alternator but low at the battery you have a connection issue either at the battery or where the alternator B+ and the positive lead of the battery connect at the starter solenoid…can also be an issue on the ground side of the charging system…you can compare the voltage AT the battery to the alternator voltage…they should be close to each other.
I'll check it out. I never saw low voltage on the gauge, but who knows. I was thinking maybe the voltage regulator on the alternator was busted, or was somehow freaking out over some difference in the way the lithium battery charges.
Reply
Old Jan 14, 2023 | 02:08 PM
  #6  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,610
Likes: 4,061
From: Cape Coral, Florida
Default

Originally Posted by jrp1588
I'll check it out. I never saw low voltage on the gauge, but who knows. I was thinking maybe the voltage regulator on the alternator was busted, or was somehow freaking out over some difference in the way the lithium battery charges.
Voltage should not go down to 12.5…a fully charged battery is 12.66…it may be that battery….never saw anyone on here use a lithium battery in their car so who knows ??
Reply
Old Jan 14, 2023 | 02:14 PM
  #7  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Originally Posted by C5 Diag
Voltage should not go down to 12.5…a fully charged battery is 12.66…it may be that battery….never saw anyone on here use a lithium battery in their car so who knows ??
It's supposed to be a straight drop-in, but I don't know. For what it's worth, I also put in a hyper flash module for LED turn signal bulbs at the same time. Now that I'm having issues, I'm kicking myself for changing 2 things at once. I wonder if I could jam my wife's car battery in the my battery tray to test it with a normal battery. It would be slightly easier than digging into my dash again.
Reply
Old Jan 14, 2023 | 02:16 PM
  #8  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,610
Likes: 4,061
From: Cape Coral, Florida
Default

Originally Posted by jrp1588
It's supposed to be a straight drop-in, but I don't know. For what it's worth, I also put in a hyper flash module for LED turn signal bulbs at the same time. Now that I'm having issues, I'm kicking myself for changing 2 things at once. I wonder if I could jam my wife's car battery in the my battery tray to test it with a normal battery. It would be slightly easier than digging into my dash again.
I was going to suggest putting in another battery and retest.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Jan 14, 2023 | 09:25 PM
  #9  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Originally Posted by C5 Diag
I was going to suggest putting in another battery and retest.
Yeah, I'm going to do that tomorrow. The more I'm reading, the more it's sounding like the voltage regulator took a crap though. I killed the starter a few months ago, now the battery and possibly the alternator took each other out. Man I love driving old cars. lol
Reply
Old Jan 15, 2023 | 09:00 AM
  #10  
LWSZ06's Avatar
LWSZ06
Racer
Veteran: Army
15 Year Member
Liked
Community Favorite
 
Joined: Sep 2009
Posts: 469
Likes: 162
From: Port Birmingham AL
Default

I had the same voltage fluctuation on my 04Z. It was the brushes worn out in the alt.
Replaced the regulator and all was well.

Larry
Reply
Old Jan 15, 2023 | 09:48 AM
  #11  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Originally Posted by LWSZ06
I had the same voltage fluctuation on my 04Z. It was the brushes worn out in the alt.
Replaced the regulator and all was well.

Larry
What brand did you end up going with? Alternators cost a good bit more than I was expecting for a new non-remanned unit. I usually like to put in upgraded components when stuff wears out, but looks like Powermaster is kind of the only option, and it get pretty horrible reviews on Jegs.
Reply
Old Jan 15, 2023 | 10:34 AM
  #12  
LWSZ06's Avatar
LWSZ06
Racer
Veteran: Army
15 Year Member
Liked
Community Favorite
 
Joined: Sep 2009
Posts: 469
Likes: 162
From: Port Birmingham AL
Default

TRANSPO M520

https://www.ebay.com/itm/181869809493

ALTERNATOR VOLTAGE REGULATOR Pontiac Montana 3.4L 2002 - 2005 2542499

Replaces: Valeo 2542499
Specs
12 Volt, B-Circuit, S-F-L Terminals, 14.6 Vset
Valeo IR/IF Alternators


My stock alternator had a Valeo 2542499 regulator.

Larry
Reply
Old Jan 15, 2023 | 10:35 AM
  #13  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Originally Posted by LWSZ06
TRANSPO M520

https://www.ebay.com/itm/181869809493

ALTERNATOR VOLTAGE REGULATOR Pontiac Montana 3.4L 2002 - 2005 2542499

Replaces: Valeo 2542499
Specs
12 Volt, B-Circuit, S-F-L Terminals, 14.6 Vset
Valeo IR/IF Alternators


My stock alternator had a Valeo 2542499 regulator.

Larry
Oh, I was under the impression they had to be replaced as a unit. Interesting.
Reply
Old Jan 15, 2023 | 10:40 AM
  #14  
LWSZ06's Avatar
LWSZ06
Racer
Veteran: Army
15 Year Member
Liked
Community Favorite
 
Joined: Sep 2009
Posts: 469
Likes: 162
From: Port Birmingham AL
Default

The regulator bolts onto the back of the alt housing. You don't have to disassemble it to replace the regulator. Just make sure your bearings feel good.

Larry
Reply
Old Jan 15, 2023 | 10:46 AM
  #15  
LWSZ06's Avatar
LWSZ06
Racer
Veteran: Army
15 Year Member
Liked
Community Favorite
 
Joined: Sep 2009
Posts: 469
Likes: 162
From: Port Birmingham AL
Default

I replaced mine on my 04Z in 2015 and have about 70,000 miles on it and it's still works fine.

Larry
Reply
Old Jan 15, 2023 | 12:27 PM
  #16  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Originally Posted by LWSZ06
I replaced mine on my 04Z in 2015 and have about 70,000 miles on it and it's still works fine.

Larry
$17 on amazon, of course no prime shipping, so I guess it's another week of driving my beater. None of the parts stores seem to carry it.
Reply
Old Jan 15, 2023 | 01:53 PM
  #17  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

Unfortunately the car seemed to behave normally with a regular battery installed, and returned right back to its unstable behavior with the lithium battery installed. Voltage at the battery and at the alternator didn't seem nearly as unstable as my dash gauge would suggest. It read around 13.8-14.2.
Reply

Get notified of new replies

To Dakota Lithium Battery issues

Old Jan 15, 2023 | 01:59 PM
  #18  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,610
Likes: 4,061
From: Cape Coral, Florida
Default

Originally Posted by jrp1588
Unfortunately the car seemed to behave normally with a regular battery installed, and returned right back to its unstable behavior with the lithium battery installed. Voltage at the battery and at the alternator didn't seem nearly as unstable as my dash gauge would suggest. It read around 13.8-14.2.
Interesting…thanks for that update !!
Reply
Old Jan 15, 2023 | 03:02 PM
  #19  
jrp1588's Avatar
jrp1588
Thread Starter
Burning Brakes
 
Joined: Nov 2013
Posts: 1,036
Likes: 119
Default

This battery has brass screw in posts. I was working on snugging up connections, because I actually accidentally loosened one of the posts while checking if the post to cable connection was snug. I over tightened the damned thing and snapped it off flush with the battery. Nothing a bolt extractor couldn't fix, but it sure felt sketchy drilling into 13lb of lithium battery. Of course it's not the thread size one can get at autozone, so now I'm sunk for today.
Reply
Old Jan 15, 2023 | 03:06 PM
  #20  
Elektro's Avatar
Elektro
Pro
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Jun 2022
Posts: 691
Likes: 317
From: NW OH
Default

check the voltage drop on b+ and ground going from the alternator to the battery terminals. Most of these lithium batteries turn on and off with built in electronics so they don't over charge or over discharge and if you have bad connection that will add to the mayhem.
Reply



All times are GMT -4. The time now is 05:14 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE