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Left side rear differential leak

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Old Feb 13, 2023 | 06:10 PM
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Default Left side differential leak

My 2002 C5 base is leaking diff fluid on the left side . Does anyone know if the leak generally come from the axle seal ot the diff o- ring seal on the side cover . Also I'm finding conflicting info on the spindle nut size . Some say it's a 33mm and others 34mm .

Last edited by Sybo1033; Feb 13, 2023 at 07:07 PM.
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Old Feb 13, 2023 | 07:32 PM
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On my 2004 the axle hub nut is 33mm or 1-5/16".
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Old Feb 13, 2023 | 07:41 PM
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Thank you . I've been doing more research and I think I figured out the conflicting information . The stock nut is 33mm and the typical replacement nut Is a 34mm .
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Old Feb 13, 2023 | 09:38 PM
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It could also be coming from the vent that's located on top of the diff on the left side.
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Old Feb 14, 2023 | 05:59 AM
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Wow ! I Didn't know anything about this vent issue. I just researched old posts on this issue and it appears that might be the problem with my Vette . Thank you for posting.
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Old Feb 14, 2023 | 12:11 PM
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Do a search for leaky butt, it's a common issue. Diff output seals and/or the o -ing that seals the side of the case to the main case.
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Old Feb 14, 2023 | 01:46 PM
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I thought my 03 had the infamous left side cover leak but confirmed that the fluid was coming from the vent. Reach your hand up on top of the diff and find the vent. If the well underneath the vent is full of fluid then its definitely coming from the vent. I ended up running a hose from the vent to a catch can. I did confirm that the diff was not over-filled.
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Old Mar 4, 2023 | 08:24 AM
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I have a 1999 Corvette that the dealer says the left differential is leaking and needs fixed. I am not that car savey to do the job on my own so the dealer is the way I will have to go to repair. Got 2 quotes from 2 different dealers.

Dealer 1 quoted $770.52 for the left side only and a 4 wheel alignment. Includes the axle seals also

Dealer 2 quoted $1218.99 for both sides and a 4 wheel alignment. Includes the axle seals also

If the right side is not leaking as dealer 1 said do I need to do the right side? Or would it be wise to get it done?

After reading many posts which were some older posts there were comments that GM switched the original replacement Seal part to a better one. So what replacement seal do they need to use so this issue will hopefully not come back anytime soon?
Any help is Appreciated
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Old Mar 19, 2023 | 07:20 AM
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Originally Posted by Sybo1033
My 2002 C5 base is leaking diff fluid on the left side . Does anyone know if the leak generally come from the axle seal ot the diff o- ring seal on the side cover . Also I'm finding conflicting info on the spindle nut size . Some say it's a 33mm and others 34mm .
This is a known defect and there is a fix that involves using both a new GM O-ring and anaerobic sealant.
I did an A-Z video on this issue and how to fix including parts and step by step.
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Old Mar 19, 2023 | 09:20 AM
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Funny thing, in preparation of doing the repair I power washed the undercarriage of the area . Since that time the diff hasn't leaked one drop of oil . At this point I will monitor and leave well enough alone. That's for the video. Very informative. I also make the ramps from one of your previous videos , they work great.
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Old Mar 22, 2023 | 02:43 PM
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Originally Posted by Sybo1033
Funny thing, in preparation of doing the repair I power washed the undercarriage of the area . Since that time the diff hasn't leaked one drop of oil . At this point I will monitor and leave well enough alone. That's for the video. Very informative. I also make the ramps from one of your previous videos , they work great.
You might want to make sure there's enough oil in there.
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Old Mar 25, 2023 | 12:21 PM
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Originally Posted by eric22
You might want to make sure there's enough oil in there.
Excellent point - check often. Check even more often when know you have a leak!
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Old Apr 17, 2023 | 05:17 PM
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Diff started leaking again so I started disassembly today to reseal the left side . Once I got the exhaust out of the way I could clearly see the leak was coming from the vent tube . Some on this forum suggested removing the old vent and install a new vent attached to vacuum hose . I found this to be impossible due to the fact there is not enough tube coming out of the diff to clamp to . Am I missing something, any suggestions. Thanks .
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