C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

C5 wiring harness smashed

Thread Tools
 
Search this Thread
 
Old Nov 19, 2023 | 06:09 PM
  #1  
rigwelder69's Avatar
rigwelder69
Thread Starter
Cruising
 
Joined: Nov 2023
Posts: 11
Likes: 0
Default C5 wiring harness smashed

Hi,
I bought a 99 c5 and had some weird stuff going on with it. I took the intake off and noticed the harness is smashed in between the bell housing and block, causing electrical issues and smoking. I got the harness freed and it was destroyed in that one area so I cut it and trimmed the wires back to good wire.

now, my dilemma is splicing it back together. I notice that there are multiple of the same color wires.. how can I identify which one goes to which? I know replacing the harness is the best option, but it looks like I have to at least take the headers and heads off just to replace it. Any input would be appreciated. Thanks
Reply
Old Nov 19, 2023 | 07:01 PM
  #2  
yellow2007's Avatar
yellow2007
Melting Slicks
 
Joined: Jun 2017
Posts: 2,568
Likes: 1,183
From: Conyers Georgia
Default

Without knowing which harness got crushed, here is the electrical section for the C5. I have the service manual on CD so maybe you can try and locate which harness t is and go from there.
Attached Images
File Type: pdf
System+Wiring+Diagrams.pdf (12.25 MB, 516 views)
Reply
Old Nov 19, 2023 | 07:26 PM
  #3  
rigwelder69's Avatar
rigwelder69
Thread Starter
Cruising
 
Joined: Nov 2023
Posts: 11
Likes: 0
Default

Originally Posted by yellow2007
Without knowing which harness got crushed, here is the electrical section for the C5. I have the service manual on CD so maybe you can try and locate which harness t is and go from there.
hey thanks for the reply. I’m not sure what to call the harness besides the engine harness. It runs behind the motor and is tucked up against the block. I’ll check out the schematic, but there’s multiple wires that are the same color and gauge, I’m just trying to figure out if maybe the insulation on the wires are numbered or if it even matters as long as the colors are spliced to the same color.
Reply
Old Nov 19, 2023 | 08:25 PM
  #4  
yellow2007's Avatar
yellow2007
Melting Slicks
 
Joined: Jun 2017
Posts: 2,568
Likes: 1,183
From: Conyers Georgia
Default

It's most likely color to color but even that's a gamble. Maybe take a picture of the harness. Take it close up and one showing the engine compartment.
Reply
Old Nov 19, 2023 | 08:36 PM
  #5  
mmartinez's Avatar
mmartinez
Melting Slicks
15 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
 
Joined: Sep 2008
Posts: 3,138
Likes: 802
From: Espanola New Mexico
Default

The only way to splice the correct wires together is to have a wiring diagram and using a dvm to perform continuity checks from the smashed wires to the correct pins or sockets on the appropriate connectors.
Reply
Old Nov 19, 2023 | 08:54 PM
  #6  
rigwelder69's Avatar
rigwelder69
Thread Starter
Cruising
 
Joined: Nov 2023
Posts: 11
Likes: 0
Default

Well it seems like I’m screwed. Probably going to have to find a harness. I’d rather just do this the right way.
Reply
Old Nov 20, 2023 | 02:36 AM
  #7  
rigwelder69's Avatar
rigwelder69
Thread Starter
Cruising
 
Joined: Nov 2023
Posts: 11
Likes: 0
Default

Update:
for those of you wondering, yes, you can pull out the injector/engine harness with ONLY taking the intake off, loosening the alternator, taking the air pipe off and some small panels. I’m going to opt for a used harness. Hope I can find one somewhere in NorCal 👀
Reply
Old Nov 20, 2023 | 01:11 PM
  #8  
yellow2007's Avatar
yellow2007
Melting Slicks
 
Joined: Jun 2017
Posts: 2,568
Likes: 1,183
From: Conyers Georgia
Default

Originally Posted by rigwelder69
I’m going to opt for a used harness. Hope I can find one somewhere in NorCal 👀
Check out the part number for that harness.. It quite possibly may be a shared part among other models. The headlight harness for my C4 was toast but it was the same harness as the Malibu, Impala,pick ups etc.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Nov 20, 2023 | 09:35 PM
  #9  
douglasjre's Avatar
douglasjre
Racer
Photogenic
Liked
Loved
Community Favorite
 
Joined: May 2021
Posts: 403
Likes: 64
Default

Can you list all the DTCs that you're getting from the computer?
Reply

Get notified of new replies

To C5 wiring harness smashed





All times are GMT -4. The time now is 08:04 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE