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Well, a few days ago we went to the dyno for the first time and unfortunately they did the testing in the wrong gear. Instead of using 4th (1,00:1) they used 5th (0,74:1). We do know that the results are wrong, however, we wonder how much off they might be. Any ideas? Can the error be calculated? Anything else I need to know?
Btw.: Why should one use the gear with the ratio 1:1? Could anybody explain this to me?
If every car is dynoed in 1:1 the results can be compared. Except of course for rear gear differences. If they made the mistake they should do it over, free of charge.
Lets see if I can explain this. With most (probably all) manual transmissions, they have an input shaft, a counter shaft and an output shaft.
The input shaft is geared directly to the counter shaft. The synchronizers spin with the output shaft, while the gears on the output shaft free wheel on needle bearings. When the transmission is put in gear it engages one of the synchronizers onto one of the output shaft's gears. Therefore, in 1,2,3,5,6 there are two gears sets through which the power must travel.
In the 1:1 gear, our 4th gear, the synchronizer connects the input shaft directly to the output shaft. Power does not travel through any gears in the transmission. The counter shaft free wheels with no load placed on it.
I will add that there are lots of transmission that do not have a 1:1 straight through arrangement. Almost all of these are found in foreign cars (Prosches, Ferraris,...)