A/C recharge
1. Some charge still in the system. That means there has to be some pressure in it.
2. The compressor needs to run so it can suck in charge from the can.
To verify that the compressor is running, look at the a/c request light. It should stay on. If it flashes a few times and then stays off, your compressor is not running. You can also raise the hood with the engine running and a/c on and look at the compressor clutch, it should be spinning with the pulley.
If the compressor is running but the outlet air is not very cold and the suction line is not cold, you might be low on charge or it could be something else. Without knowing the history of your a/c performance, it is a guess.
Its 60 degrees here in southwest Ohio so not a very good day to assess the outlet air and cold suction line test.
hood. Second pic will show the relay installed. I just used a test lead with alligator clips on each end, and inserted a couple of large common pins into the fuse box. Good luck....
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Electrical tests are probably the easiest and cheapest place to start, assuming that you don't have A/C pressure gauges and you aren't afraid of electrical diagnosis. But, work methodically and use the wiring diagram. The fans are controlled by the BCM, not the HVAC module. So, the fact that the fans come on with an A/C request is a good clue, but that's no indication that the compressor will run, as other gremlins could prevent this.





If you have good pressure, and you turn the AC to ON, the 'CENTER" of the clutch pully should electromagnetically pull in and connect (clutch) to the outer driven pully. IF, the inner and outer pully are NOT spinning together, you should electrically troubleshoot the system to see why the clutch isn't engaging. Yes, low pressure and or excessively high pressure can cause the system to disable the clutch to engage.
You can charge a zero pressure system using just cans of R-134. If you put the R-134 can into a container of hot water while its charging the system, it will cause the liquid refrigerant in the can to flash and push all the R-134 out of the can and into the system. Once one can is empty, change to a full can and the can pressure will fill the system until it reaches the low pressure limit and the system will cycle and run so you can fill it to its desired weight or desired system operating pressures. NOTE! #1 The System electrical must function properly to allow the compressor clutch to engage and turn the compressor. ALWAYS charge the system from the LOW (SUCTION SIDE) with the can pointing UP. If you turn the can up-side down, it will inject LIQUID Refrigerant into the GAS SIDE of the system and the compressor may be damaged.
I'm not an AC licensed tech but, I have all the required tools, do all my own AC work and repairs and have become very good at troubleshooting/repairing and servicing all the systems that I have worked on. .
NOTE #2 To properly charge the system, you have to follow the Service manual setup and charge procedures. (just like any other vehicle) The engine RPM, outside temps, humidity and system load needs to be taken into consideration for proper charge. The HVAC air outlet temp will NOT BE fridged cold! It is normally 20-25 degrees colder than the ambient outside temps. It can get colder but if the evaporator gets too cold, it will freeze up the condensation on the coil and stop flowing air.
Our system is not a cycling clutch system. Once you turn the AC on, the clutch should engage and remain on/connected/engaged while the system is ON. If it cycles on & off, especially when the RPM is increased, the charge is probably LOW or too high.
Pulling a proper vacuum on the system and verifying that it holds vacuum is the first step in verifying the system is air tight. The second step is properly charging it and using a leak detector to sniff all the joints and seals to check for pressure leaks
Something else that I normally do is to add dye to any system that I service and Its ALWAYS recommended to change out the High and Low side Schreder valve cores when the system is down (zero Pressure) because they frequently leak and fail to seal. Adding Dye will allow you to use a black light to see where the dye is leaking from.
NOTE #3 When replacing system hard parts, you should add the required PAG Oil to the system for the new parts that were added. I usually add an ounce or two of oil when I charge a system as the oil will leak out with the gas over time. Any excess oil in the system will accumulate in the receiver dry.
There are so many more technical knowledge requirements and general system things to note, it impossible to cover it ALL in a post.
BC
Last edited by Bill Curlee; Feb 18, 2024 at 06:47 PM.













