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T56 shimming

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Old Mar 26, 2024 | 01:26 AM
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Default T56 shimming

Hello everyone. I'm in the process of rebuilding my T56 for my 01 C5Z. I've gotten to the shimming process. I've but the input, main, and counter shaft together and got the case on with no shims to check for end play. Right now I have .000in of end play without shims. I've replaced all bearings/races and I have a 8620 forged steel mainshaft. Everything is seated properly as well. Is this okay with the new bearings? This is my first time rebuilding a T56. I've gone through the manual to see of I might have messed up and I haven't. I even went as far as disassembling everything and put it back together.

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Old Mar 26, 2024 | 07:48 PM
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If you have replaced all the bearings and races, make sure the races on the main case are seated all the way. Of all the T56 I've done, I never had one that didn't have play on the main/counter shafts.
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Old Mar 26, 2024 | 09:08 PM
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I just reshimmed a box I'd previously. I was not happy with the inconsistency that I got in my readings before. I used this method to help draw the line where zero preload is.


I added .012" to the input/main and .007" to the cluster gear to get what feels by hand to be as close to 0 on the input/main as my shims allow and .001"ish preload on the cluster gear. There's no question my races were seated the first time I did this. The kicker? Prior to disassembly I had no perceptible endplay, so I have no idea where to begin to understand how I could be so far off and think I'm right.
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Old Mar 26, 2024 | 10:09 PM
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Originally Posted by Rick@RKT Performance
If you have replaced all the bearings and races, make sure the races on the main case are seated all the way. Of all the T56 I've done, I never had one that didn't have play on the main/counter shafts.
I made sure all races were seated. I used a feeler gauge to check and make sure there was no gap.
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Old Mar 27, 2024 | 09:40 AM
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Originally Posted by TxPete20
I made sure all races were seated. I used a feeler gauge to check and make sure there was no gap.
Also the race inside the input shaft?
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Old Mar 28, 2024 | 03:23 AM
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Originally Posted by Rick@RKT Performance
Also the race inside the input shaft?
Yes. I've inspected it to make sure there were no burrs. It sat flush against the lip inside.
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Old Mar 28, 2024 | 07:47 AM
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Originally Posted by TxPete20
Yes. I've inspected it to make sure there were no burrs. It sat flush against the lip inside.
If everything checks out and input shaft have zero play, go with it and finish assembly.
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Old Mar 28, 2024 | 01:12 PM
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I'm incredibly suspicious that OP is encountering something similar to what I did. I HIGHLY recommend adding the thinnest shim you have and see if that induces preload. If it doesn't, keep going until it does so you can truly see where 0 is. Using this method, as I got a thou or 2 from 0, the shaft (either one) would have a noticeable amount of rotational resistance (which I initially mistook as preload) that would go away once you gave the shaft a few spins.
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Old Mar 28, 2024 | 02:11 PM
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Might be a silly question, but when you're measuring endplay, is the trans horizontal or vertical? When I rebuilt my t56 I saw a significant different in numbers based on where gravity was pulling the shaft.
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Old Mar 28, 2024 | 02:19 PM
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By the book it should be vertical with the input facing down. I have seen YouTube videos with folks laying them down and measuring. I wouldn't recommend that.
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Old Apr 1, 2024 | 12:02 AM
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Originally Posted by Vox Machina
Might be a silly question, but when you're measuring endplay, is the trans horizontal or vertical? When I rebuilt my t56 I saw a significant different in numbers based on where gravity was pulling the shaft.
Not a silly question, but you want it standing vertical to measure for endplay
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Old Jul 18, 2024 | 01:04 PM
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Hey guys bringing this thread back from the dead. What shimming spec did you guys use? So far I have two sources that contradict each other on the mainshaft.

The Tremec T56 manual available online states the following specs:

mainshaft .000-.002” ENDPLAY
countershaft .000-.002” PRELOAD
countershaft ext. .002-.005” ENDPLAY

XP’sGarage video series on YouTube is the same except the mainshaft he PRELOADS to .000-.002”(I think he says he uses the 04 Corvette service manual). I also saw some places just aim for .000” on all three shafts. Any suggestions from people that do this often? Appreciate it.
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Old Jul 18, 2024 | 01:39 PM
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Originally Posted by mindys
Hey guys bringing this thread back from the dead. What shimming spec did you guys use? So far I have two sources that contradict each other on the mainshaft.

The Tremec T56 manual available online states the following specs:

mainshaft .000-.002” ENDPLAY
countershaft .000-.002” PRELOAD
countershaft ext. .002-.005” ENDPLAY

XP’sGarage video series on YouTube is the same except the mainshaft he PRELOADS to .000-.002”(I think he says he uses the 04 Corvette service manual). I also saw some places just aim for .000” on all three shafts. Any suggestions from people that do this often? Appreciate it.
Nobody I've spoken to has ever been on board with the endplay on the main shaft. My suspicion is that Tremec was trying to keep the little pocket bearing alive that lives between the input and the main. As for the end play on the counter extension, that one's lost on me. I've always chickened out on preload on the main and just shot for as close as I could get to 0. If I ever were to replace the bearings it would be preload everywhere as they do loosen up with use. The PDF manual doesn't specify a difference for new vs used bearings. Breakaway torque might also be a viable alternative here.
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Old Jul 18, 2024 | 10:47 PM
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Thanks for the info. I actually have a digital copy of a service manual for a 2003 Corvette and it says .000-.002" of PRELOAD on the main/input shaft and countershaft, and .002-.005" of ENDPLAY for the countershaft extension. I attached the excerpts here... I don't know why they are showing to the measurements upside down for the mainshaft and countershaft extension, but whatever. These are the specs I will use.


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Old Jul 18, 2024 | 11:10 PM
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Are you setting up your input/main with the cluster gear in the case? It will deflect the case and affect your readings.
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Old Jul 18, 2024 | 11:28 PM
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I am going to do it without the 5-6 cluster. Doing it with the 5-6 cluster would be a bad idea in my mind. You would have to press the compound gear on, do your measurement, then pull it off to be able to add the shim again. Lots of extra work and you are potentially wearing down the splines on the gear or the main shaft.
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Old Jul 18, 2024 | 11:32 PM
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Originally Posted by mindys
I am going to do it without the 5-6 cluster. Doing it with the 5-6 cluster would be a bad idea in my mind. You would have to press the compound gear on, do your measurement, then pull it off to be able to add the shim again. Lots of extra work and you are potentially wearing down the splines on the gear or the main shaft.
Not the 5-6, the cluster gear is the countershaft.
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Old Jul 18, 2024 | 11:41 PM
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Originally Posted by Supercharged111
Not the 5-6, the cluster gear is the countershaft.
Gotcha. Yeah I will have the countershaft installed.
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