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C5 ac experts help!!

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Old May 2, 2025 | 07:40 AM
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Default C5 ac experts help!!

Hi fellas, need a hand here. 98 c5 still blowing hot!
Dual zone with manual **** for passenger.
replaced all o-rings, orifice, drier, compressor, blew out lines and condenser when apart, replaced both blend door actuators. I can feel the new blend doors moving when I turn the temp up or down. pressures are a touch high I had 35/205 yesterday at 85 deg and 44% humidity. line is not very cold after orifice. pulled fuse 27 for longer than 1 minute. only hvac code left in inside temp sensor cause I still have interior panels off. that's only for auto I believe? I did notice there are 2 parts for orifice, but wouldn't the wrong orifice or a clog screw up my pressures?? I'm at a loss?? can't find any more info searching. tia!


Last edited by averyinfullerton; May 2, 2025 at 02:25 PM.
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Old May 2, 2025 | 10:08 AM
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mine blew hot after my guys recharged the system after a compressor kit install. I rebooted the system by removing the fuses from the pass footwell and followed the directions I got from this forum. cannot remember the way I did it but it worked. you'll have to search this forum to find how to do this. sounds like the blend door is not functioning the right way. hope this helps
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Old May 2, 2025 | 02:25 PM
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Thank you, sir, I did do that. I forgot to include it.I updated the post.
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Old May 2, 2025 | 02:45 PM
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Originally Posted by averyinfullerton
I had 35/205 yesterday at 85 deg and 44% humidity. line is not very cold after orifice. pulled fuse 27 for longer than 1 minute. only hvac code left in inside temp sensor cause I still have interior panels off. that's only for auto I believe? I did notice there are 2 parts for orifice, but wouldn't the wrong orifice or a clog screw up my pressures?? I'm at a loss?? can't find any more info searching. tia!
Did you evacuate the system prior to adding refrigerant, air in the system can cause elevated discharge pressure. Have you added the correct amount of refrigerant? You should consult the FSM to determine the correct refrigerant charge.
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Old May 2, 2025 | 08:39 PM
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yes, I vacuumed the system 45 min, left closed for 1 hr, no leaks, added oil per compressor kit instructions, added refrigerant per fsm which same info as factory tag on coolant tank. 1.75 lbs i think, not near car rn. I mean it's possible some air got in? was thinking about changing the orifice to the one with the brass and re doing it all. Just looking for advice as I'm stumped.
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Old May 2, 2025 | 09:16 PM
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How do you know you don't have a leak? Did you put some dye in and check after charging? Also, how did you measure the refrigerant you put in?
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Old May 3, 2025 | 07:31 AM
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if the gauges don't move under vacuum after an hr you should be good. I measured the charge with a scale while filling. not my first rodeo, but it's certainly whooping my ***.
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Old May 3, 2025 | 10:18 AM
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205 on the high side is not very high, in my opinion (not an expert)
Here's some numbers I got:
27/225, 38* at vent, ambient = 63* 48%, at idle
What rpm are you at?
The pressures should respond to revs. low side should dip down and high side should increase.
Try a fan in front of the car. If the vent temp goes down that could be low refrigerant. (I read you measured)
Does it cycle?
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Old May 3, 2025 | 07:23 PM
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I was at idle, ill try the fan, and some rpms tomorrow. thx
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Old May 3, 2025 | 07:52 PM
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General A/C pressures at temperature, humidity, and engine speed.
General A/C pressures at temperature, humidity, and engine speed.
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Old May 4, 2025 | 01:35 PM
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The C5 Corvette uses a V7 variable displacement compressor, at lower RPM it has a larger displacement and at higher RPM it has a lower displacement to keep relatively constant pressures. It should be cold even at low RPM. Also the clutch stays engaged as long as the AC is turned on so you will only hear a click when you turn on the AC.
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Old May 4, 2025 | 08:05 PM
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thanks, I was wondering why it doesn't cycle like some other ac systems
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Old May 4, 2025 | 08:07 PM
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yes I was using that chart I believe, if not it looked just like it for sure when I searched for the c5 ac pressure chart
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Old May 4, 2025 | 08:10 PM
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update.. got it put back together put a heater bypass in, drove it and yes the air coming out is cool, but not cold. thinking ill take it and get it tucked down and refilled at a shop with a machine and hopefully be done with it with a correct charge. maybe I got some air, or moisture in it?
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Old May 4, 2025 | 10:03 PM
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I'm curious, what prompted you to start this project? Did your compressor fail, or the system wasn't cooling at all, or was it not cooling adequately? Oh, and thanks for the update .
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Old May 4, 2025 | 10:15 PM
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Check your valve cores. When I had to change my condenser last month I put in some new valve cores. But when I closed the gauge set off they actually tuned the cores loose about 1/2 turn. I still had decent pressure when I hooked up but no cool air. Ended up having to discharge the system and vacuum again then charge it back up. This time I made sure to tighten the cores back up when I took the lines off. Each core turned 1/4 turn.
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Old May 5, 2025 | 07:46 AM
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replaced both when I rebuilt the system. Definitely a thing, happened to my truck.
I dropped the drivetrain when I bought the car, torque tube came apart and locked the engine. got lucky and it was just the tube! did anything low while I was there.
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Old May 5, 2025 | 10:08 AM
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Originally Posted by averyinfullerton
replaced both when I rebuilt the system. Definitely a thing, happened to my truck.
I dropped the drivetrain when I bought the car, torque tube came apart and locked the engine. got lucky and it was just the tube! did anything low while I was there.
Assuming you followed the oil balance procedure for each component replaced. Also assume by dryer you mean "Accumulator"? Was the system under vacuum when you added refrigerant? Did you purge the hose before starting?
Did you use 12 oz cans? If so, did you deduct 1oz for full cans a 2 oz for hoses?
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Old May 8, 2025 | 01:00 PM
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alright, heres where im at now, i discharged the system, and recharged it. using 1.63lbs as per the sticker. pressures were 35/350 so i shut it down. line was hot on low side. which indicates a blockage. im going to replace the orifice with the gm one with the brass piece in it. maybe i didnt clean the system out good enough.
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Old May 8, 2025 | 01:19 PM
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Originally Posted by averyinfullerton
alright, heres where im at now, i discharged the system, and recharged it. using 1.63lbs as per the sticker. pressures were 35/350 so i shut it down. line was hot on low side. which indicates a blockage. im going to replace the orifice with the gm one with the brass piece in it. maybe i didnt clean the system out good enough.
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