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Old Sep 7, 2025 | 07:05 PM
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Default Air Conditioner issue

So I think I finally have my KS issue fixed, multiple ignition cycles with no codes, but now a new problem has surfaced. Now my AC is blowing warm, tried replacing relay 34 with a new on hoping for a simple fix. Then pulled codes and I'm getting a P0645 and a P1546 code which would explain why it's blowing warm. Where I'm a little perplexed is I dd not touch anything related to the AC sytem while I was re-replacing knock sensors and the AC was blowing perfectly cold last week. Also, there are no codes for the HVAC system in the DIC. Suggestions for troubleshooting, or just take it to the dealer for diagnosis?
Edit: I do have 12 volts coming into fuse 24 but no voltage at relay 34.

Last edited by MSOH; Sep 7, 2025 at 07:25 PM.
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Old Sep 7, 2025 | 07:44 PM
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Originally Posted by OHRedSled
So I think I finally have my KS issue fixed, multiple ignition cycles with no codes, but now a new problem has surfaced. Now my AC is blowing warm, tried replacing relay 34 with a new on hoping for a simple fix. Then pulled codes and I'm getting a P0645 and a P1546 code which would explain why it's blowing warm. Where I'm a little perplexed is I dd not touch anything related to the AC sytem while I was re-replacing knock sensors and the AC was blowing perfectly cold last week. Also, there are no codes for the HVAC system in the DIC. Suggestions for troubleshooting, or just take it to the dealer for diagnosis?
Edit: I do have 12 volts coming into fuse 24 but no voltage at relay 34.
...with key in ON.... you have 12v to the line side of fuse 24.......and what about the load side (relay 34 removed)?

With the key to ON, you should have 12v at two of the 4 contacts of the relay 34 socket in the underhood fuse box (relay removed of course).
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Old Sep 7, 2025 | 08:57 PM
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Yeah, had the relay removed and did not see any voltage in any of the sockets for relay 34, and yes, the key was on.
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Old Sep 7, 2025 | 09:30 PM
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Originally Posted by OHRedSled
Yeah, had the relay removed and did not see any voltage in any of the sockets for relay 34, and yes, the key was on.
Again......what about the line side of fuse 24?
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Old Sep 7, 2025 | 09:33 PM
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Hey Lucky, ever feel a bit like an idiot? Just went back out to the garage to check again and realized the tips of my probes were too thick for the relay pin slots! So after a bit of probe tip filing, I was able to determine that both pins 85 and 86 have battery voltage present. pin 87 was not indicating any though. Battery voltage was a little low, 11.78V, so I have my charger on the battery.
There is battery voltage showing on the line side of 24.
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Old Sep 7, 2025 | 10:10 PM
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Originally Posted by OHRedSled
Hey Lucky, ever feel a bit like an idiot? Just went back out to the garage to check again and realized the tips of my probes were too thick for the relay pin slots! So after a bit of probe tip filing, I was able to determine that both pins 85 and 86 have battery voltage present. pin 87 was not indicating any though. Battery voltage was a little low, 11.78V, so I have my charger on the battery.
There is battery voltage showing on the line side of 24.
85 and 86 are diagonal from each other. Using the picture below, you are saying you have battery voltage on 85 and 86 ...socket side, with key ON ?


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Old Sep 7, 2025 | 10:17 PM
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Sorry, looked at it incorrectly, voltage at 86 and 87
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Old Sep 7, 2025 | 10:55 PM
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I figured as much. Have a good night.
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Old Sep 7, 2025 | 11:08 PM
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You as well. Any suggestions as to where to go from here?

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Old Sep 8, 2025 | 07:50 AM
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Originally Posted by OHRedSled
So I think I finally have my KS issue fixed, multiple ignition cycles with no codes, but now a new problem has surfaced. Now my AC is blowing warm, tried replacing relay 34 with a new on hoping for a simple fix. Then pulled codes and I'm getting a P0645 and a P1546 code which would explain why it's blowing warm. Where I'm a little perplexed is I dd not touch anything related to the AC sytem while I was re-replacing knock sensors and the AC was blowing perfectly cold last week. Also, there are no codes for the HVAC system in the DIC. Suggestions for troubleshooting, or just take it to the dealer for diagnosis?
Edit: I do have 12 volts coming into fuse 24 but no voltage at relay 34.


First thing if you think a dealership is going to diagnose this think again…they are parts changers like 99.99% of mechanics at repair shops…I’m assuming you have a scan tool since you do have 2 DTC’s but you didn’t have any in the DIC…are you using a scan tool or just a “code reader” which are basically useless when diagnosing cars ??…also do you have a 12 volt incandescent test light ??…as far as your thick test leads buy some 4 mm banana jack leads where you can use back and piercing probes…checking relays with a DMM can get you in trouble...you can get these on Amazon…let me know…best to clear out these 2 DTC’s before testing...is your AC manual or auto ??

Last edited by C5 Diag; Sep 8, 2025 at 08:36 AM.
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Old Sep 8, 2025 | 08:25 AM
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I highly recommend this test light as the probe tip is very thin…it is made by OTC.

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Old Sep 8, 2025 | 07:43 PM
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Originally Posted by C5 Diag
First thing if you think a dealership is going to diagnose this think again…they are parts changers like 99.99% of mechanics at repair shops…I’m assuming you have a scan tool since you do have 2 DTC’s but you didn’t have any in the DIC…are you using a scan tool or just a “code reader” which are basically useless when diagnosing cars ??…also do you have a 12 volt incandescent test light ??…as far as your thick test leads buy some 4 mm banana jack leads where you can use back and piercing probes…checking relays with a DMM can get you in trouble...you can get these on Amazon…let me know…best to clear out these 2 DTC’s before testing...is your AC manual or auto ??
The P0645 and P1546 codes were in my cars DIC under the PCM module, no codes were showing under the HVAC section. I did not use a separate scan tool to find these. My car has the Auto AC. I ordered the tester you suggested and it will be here Wednesday.
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Old Sep 8, 2025 | 07:53 PM
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If they are P or Powertrain DTC’s you be under PCM…try clearing both and see if your HVAC starts working especially the P0645.
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Old Sep 8, 2025 | 08:15 PM
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Yes, they were under the PCM module and I have cleared them. The plot just got a bit thicker. Just came in from the garage, took a look down at the AC compressor itself and found the belt snapped and an old bolt laying next to the compressor pulley! I would definitely say this probably locked up the compressor pulley causing the belt to snap. Fished out the bolt and the compressor pulley rotates freely. Have NO idea where this bolt came from, every bolt I just removed to replace my knock sensors was accounted for. Here is a pic of the bolt, it definitely has some age on it.


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Old Sep 9, 2025 | 06:46 PM
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Fixed, got the new belt installed today and now seems all is well. Still have no idea where that bolt came from, can’t see anything missing it. That is not an easy belt to replace!!!
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