C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

SuperMaxx Headers Installed

Thread Tools
 
Search this Thread
 
Old Jul 11, 2004 | 07:42 PM
  #1  
Watch22's Avatar
Watch22
Thread Starter
Racer
10 Year Member
 
Joined: Jan 2004
Posts: 458
Likes: 0
From: Brunswick OH
Default SuperMaxx Headers Installed

I finished install the SuperMaxx header this weekend. The quality on the headers is outstanding. I had them coated in SwainTech White Lightning. I’m using the stock TI and it sounds awesome. Here is how the install went, sorry there are no pictures.

Day 1
Started about 8:00am and removed coil packs, wires, air tubes, driver side plugs, alternator, and passenger side motor mount bolt. The stock manifolds came out from the top, and removed everything underneath.

The driver side header went in easily from the bottom, we had the car about 22� off the ground and the passenger side from the top with the motor jacked over a bit. I didn’t remove the valve covers or starter on the passenger side.

Spend about two hours figuring a way to route the O2 wires and ended up crossing them and having to re-due the next day. I put a KoolSox on the starter wires to protect the a little bit more.

I spent about 6 hours the first day, with skin missing from my hands and arms.

Days 2
Started about 8:00am a little slow, and a little sore from the days before. Rewired the O2’s and finished tightening the clamps and aligning the tips. The tips aligned themselves perfect the first time. Reconnected the alternator, coil packs and plugs. I took awhile to put the KoolSox’s on the plug wires. I will have to order one more to replace the one I put on the starter wires. Had my dad double check everything making sure I didn’t miss anything, he seemed to escape any scrapes or cuts on his hands. Started the car while it was in the air and ran it for a while making sure there wasn’t any leaks. Lowered the car and went for a drive.

I spent about 4 hours the second day.

Conclusion
The car defiantly pulls harder in all the gears. (It must be all that red blood on the headers!) If I had to do it again I could probably do it in 5 hours total. I will be going to the dyno later this week to tune and will post the gains.

Last edited by Watch22; Jul 12, 2004 at 01:34 PM.
Reply
Old Jul 11, 2004 | 07:59 PM
  #2  
Monster231's Avatar
Monster231
Safety Car
 
Joined: Feb 2003
Posts: 3,865
Likes: 0
From: Chicago il
Default

Good write up thank
Reply
Old Jul 11, 2004 | 08:50 PM
  #3  
Rogue Wave's Avatar
Rogue Wave
Race Director
Supporting Lifetime Gold
10 Year Member
St. Jude 10 Year Donor
 
Joined: Apr 2002
Posts: 11,485
Likes: 1
From: Far side of the Moon
CI 4-5-6-7-8 Veteran
St. Jude '03-'04-'05-'06-'07-'08-'09-'10-'11-'12-'13-'14-'15-16-'17
Default

Originally Posted by Watch22
Spend about two hours figuring a way to route the O2 wires ...
That made me laugh. The most time consuming part of when I installed mine was routing the front O2 sensor wires so that they wouldn't fall onto the headers.

The install overall really wasn't that bad.

Enjoy (I know I do mine )
Reply
Old Jul 12, 2004 | 11:59 AM
  #4  
Heretic's Avatar
Heretic
Pro
 
Joined: Jun 2003
Posts: 702
Likes: 0
From: Castle Rock Co
Default

Originally Posted by Rogue Wave
That made me laugh. The most time consuming part of when I installed mine was routing the front O2 sensor wires so that they wouldn't fall onto the headers.

The install overall really wasn't that bad.

Enjoy (I know I do mine )

Two hours at least. It was definately the most bothersome part of the job.
Reply
Old Jul 12, 2004 | 12:57 PM
  #5  
batsallover's Avatar
batsallover
Le Mans Master
20 Year Member
 
Joined: Nov 2001
Posts: 7,033
Likes: 0
From: Cincinnati Ohio
Default

Thanks for the great write-up. SuperMaxx is a longtube I am considering for my Vert.
Reply
Old Jul 12, 2004 | 01:03 PM
  #6  
SnowyATX's Avatar
SnowyATX
Safety Car
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2000
Posts: 3,604
Likes: 394
From: Austin, TX
Default

Thanks for the write up. Is your car lowered? How do you perceive the ground clearance to be with your Supermaxx setup?
Reply
Old Jul 12, 2004 | 01:34 PM
  #7  
Watch22's Avatar
Watch22
Thread Starter
Racer
10 Year Member
 
Joined: Jan 2004
Posts: 458
Likes: 0
From: Brunswick OH
Default

My car is not lowered, The headers dont hang down past the tunnel. I don't think there would be a problem on a lowered car. Where I live I scrape on everything.
Reply
Old Jul 13, 2004 | 09:14 AM
  #8  
James G's Avatar
James G
Instructor
 
Joined: Dec 2003
Posts: 229
Likes: 0
From: Aurora Colorado
Default HP gain w / supermaxx

I picked up a total of 65 RWHP from LS6 intake, Vortex, Halltech air bridge and supermaxx system. My car is lowered and I've had no clearance issues. I did buy a thermal blanket for my starter
and 02 wiring after reading about several members cooking theirs with the headers. I love em.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

2027 Corvette vs The World: Every Model vs Closest Competitor

 Joe Kucinski
story-1

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
story-2

5 MOST and 5 LEAST Popular Corvette Model Years in History!

 Joe Kucinski
story-3

2027 Corvette Buyer's Guide: Everything You Need to Know!

 Joe Kucinski
story-4

10 Things C8 Corvette Owners Hate (But Won't Tell You)

 Joe Kucinski
story-5

10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

 Brett Foote
story-6

Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

 Joe Kucinski
story-7

Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

 Michael S. Palmer
story-8

5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

 Joe Kucinski
story-9

7 Bolt-On Upgrades From Extreme Online Store to Level Up Your C6 Corvette

 Pouria Savadkouei
Old Jul 13, 2004 | 09:28 AM
  #9  
Fast one's Avatar
Fast one
Safety Car
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2001
Posts: 4,968
Likes: 496
From: Hilton NY
Default

Where did you get the thermal blanket for the starter?
Reply
Old Jul 13, 2004 | 11:21 AM
  #10  
Heretic's Avatar
Heretic
Pro
 
Joined: Jun 2003
Posts: 702
Likes: 0
From: Castle Rock Co
Default

Originally Posted by James G
I picked up a total of 65 RWHP from LS6 intake, Vortex, Halltech air bridge and supermaxx system. My car is lowered and I've had no clearance issues. I did buy a thermal blanket for my starter
and 02 wiring after reading about several members cooking theirs with the headers. I love em.

Are you sure you did not lose 65HP?

To believe this forum, that is the case with the Supermaxx headers.

Who tuned your car BTW? Is there anyone in town who knows what they are doing?
Reply
Old Jul 13, 2004 | 08:24 PM
  #11  
SnowyATX's Avatar
SnowyATX
Safety Car
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2000
Posts: 3,604
Likes: 394
From: Austin, TX
Default

Originally Posted by James G
I picked up a total of 65 RWHP from LS6 intake, Vortex, Halltech air bridge and supermaxx system. My car is lowered and I've had no clearance issues. I did buy a thermal blanket for my starter
and 02 wiring after reading about several members cooking theirs with the headers. I love em.
James, are you using Andy's rocker rails by any chance? If so, do any part of this header system hang below those rails?

Thanks!
Reply
Old Jul 13, 2004 | 08:57 PM
  #12  
CliffB-99's Avatar
CliffB-99
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2000
Posts: 2,303
Likes: 154
From: Green Bay WI
Default

Congrats! Enjoying my Maxx headers also
Reply
Old Jul 13, 2004 | 11:46 PM
  #13  
DeanOaklandCoMICH's Avatar
DeanOaklandCoMICH
Instructor
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2003
Posts: 117
Likes: 0
From: Oxford MI
Default

Thanks Watch. That was a great abbreviated summary of a job I am considering doing in the next few weeks. I will likely be a bit sorer on day #2 at my age.

Thanks again.
Reply
Old Jul 14, 2004 | 08:36 AM
  #14  
James G's Avatar
James G
Instructor
 
Joined: Dec 2003
Posts: 229
Likes: 0
From: Aurora Colorado
Default Supermaxx

Originally Posted by Heretic
Are you sure you did not lose 65HP?

To believe this forum, that is the case with the Supermaxx headers.

Who tuned your car BTW? Is there anyone in town who knows what they are doing?
No, I gained a net 65 RWHP with everything and that's with my irridiums gapped at .060. I screwed up and gapped em to factory specs.
I expect to have further gains when I re-gap the plugs.
Dragon Race Engineering in Broomfield did the dyno tune.
I'm not using Andy's rocker rails and I picked up the starter blanket at 3R Racing. You may have seen their Vette's & Vipers in World Challenge races. I did get some minor rubbing on the steering shaft while doing Time Trials but I never noticed it while driving.
I'm gonna get the car dyno'd again after I re-gap, Iv'e been told I may be giving up 10 HP with the gap I have now.
Reply
Old Jul 14, 2004 | 08:46 AM
  #15  
George V's Avatar
George V
Racer
15 Year Member
 
Joined: Oct 2003
Posts: 377
Likes: 2
From: Palm Beach Gardens FL
Default

I am considering these headers and have a few questions. What is the swain tech coating? Does the Halltech bridge hit your hood? I could not get mine to fit with at least some clearance, and I dont want to cut anything
Reply
Old Jul 14, 2004 | 08:57 AM
  #16  
vettenuts's Avatar
vettenuts
Team Owner
25 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Mar 1999
Posts: 22,025
Likes: 192
From: At the beach in little Rhody
Default

Originally Posted by James G
I did get some minor rubbing on the steering shaft while doing Time Trials but I never noticed it while driving.
What I find odd is that the Supermaxx have approximately the same clearance as other headers in this area and yet no-one reports rubbing with the other headers. I don't understand since its not a function of the header itself.
Reply
Old Jul 14, 2004 | 10:49 AM
  #17  
frodo84's Avatar
frodo84
Uneducated autodidact
Supporting Lifetime
25 Year Member
 
Joined: Feb 2001
Posts: 5,407
Likes: 249
From: West of the Sabine, Texas
Default

Originally Posted by James G
No, I gained a net 65 RWHP with everything and that's with my irridiums gapped at .060. I screwed up and gapped em to factory specs.
What will you re-gap them to? Just curious, thanks!
Reply

Get notified of new replies

To SuperMaxx Headers Installed

Old Jul 14, 2004 | 12:57 PM
  #18  
mdhmi's Avatar
mdhmi
Team Owner
 
Joined: Jul 2003
Posts: 20,474
Likes: 2
From: Detroit
Default

Originally Posted by DeanOaklandCoMICH
... I will likely be a bit sorer on day #2 at my age.
For $300 you can get a pro to do the Dynatech install in one afternoon. Well worth it IMO.

Mark
Reply
Old Jul 14, 2004 | 05:40 PM
  #19  
James G's Avatar
James G
Instructor
 
Joined: Dec 2003
Posts: 229
Likes: 0
From: Aurora Colorado
Default Haltech bridge

I didn't have any clearance problems with the Haltech. Do you have the carbon fiber model ? As far as the swain coating goes, I'm not familiar with it. I really like the blue/gold color they turn after some heat cycles. I would suggest some good heat shielding for the wiring and starter though.
Reply
Old Jul 14, 2004 | 05:42 PM
  #20  
James G's Avatar
James G
Instructor
 
Joined: Dec 2003
Posts: 229
Likes: 0
From: Aurora Colorado
Default

Originally Posted by frodo84
What will you re-gap them to? Just curious, thanks!
.050
Reply




All times are GMT -4. The time now is 08:22 AM.

story-0
2027 Corvette vs The World: Every Model vs Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-20 17:58:41


VIEW MORE
story-1
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-2
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-3
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE
story-4
10 Things C8 Corvette Owners Hate (But Won't Tell You)

Slideshow: 10 things C8 Corvette owners hate, but won't tell you.

By Joe Kucinski | 2026-04-01 18:36:07


VIEW MORE
story-5
10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

Slideshow: Should you add one of these incredible Corvettes to your garage?

By Brett Foote | 2026-04-01 18:14:05


VIEW MORE
story-6
Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

Slideshow: Every Corvette Grand Sport explained

By Joe Kucinski | 2026-03-26 07:13:44


VIEW MORE
story-7
Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

Slideshow: Breaking down the 2027 Grand Sport, Grand Sport X, Stingray, and LS6 V8.

By Michael S. Palmer | 2026-03-26 13:48:45


VIEW MORE
story-8
5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

Slideshow: 5 reasons bad drivers crash sports cars & 5 ways to avoid a costly shame!

By Joe Kucinski | 2026-03-25 16:32:55


VIEW MORE
story-9
7 Bolt-On Upgrades From Extreme Online Store to Level Up Your C6 Corvette

Slideshow: Check out these easy-to-install upgrades from Extreme Online Store that reshape the look and feel of the C6 Corvette.

By Pouria Savadkouei | 2026-03-23 17:00:27


VIEW MORE