Super Maxx Headers/O2 Wires Install

Reply Subscribe

Thread Tools

Search this Thread

Nov 7, 2004 | 09:06 AM

Thread Starter

Melting Slicks

Joined: Nov 1999

Posts: 2,347

Likes: 857

From: MI

Cruise-In VI Veteran

Super Maxx Headers/O2 Wires Install

Hello All,

I’ve just installed my Super Maxx header system and I must say that the system is well engineered. The only issue I have is the forward O2 sensor wires (O2 sensors installed on the headers) seem to be too short. The kit comes with O2 extension wires but these extenders seem to be too short also.

I can connect the O2 wires but I’m concerned that the wires will contact the header and burn through due to vibration.

Has anyone come up with a solution to install these wires to reduce this burn through risk?

Can you post photos of your wire installation?

Thanks,
Kevin

Nov 7, 2004 | 04:08 PM

Thread Starter

Melting Slicks

Joined: Nov 1999

Posts: 2,347

Likes: 857

From: MI

Cruise-In VI Veteran

Bump anyone????

Nov 7, 2004 | 04:26 PM

vettenuts

Team Owner

Joined: Mar 1999

Posts: 22,025

Likes: 192

From: At the beach in little Rhody

I am not familiar with these headers, but I am installing my QTP's right now. I found on the driver's side at least that disconnecting both connections from the frame clip and wrapping them on the other side of the big cable (don't remember where it goes, but it will be obvious) I picked up quite a bit of cable length. Hope this helps, good luck.

Nov 8, 2004 | 01:22 PM

Thread Starter

Melting Slicks

Joined: Nov 1999

Posts: 2,347

Likes: 857

From: MI

Cruise-In VI Veteran

Thanks,

But I'm looking at some of these products to flame proof the wires.
www.coolrideproducts.com

Nov 8, 2004 | 01:36 PM

Ron Price

Burning Brakes

Joined: Dec 1999

Posts: 773

Likes: 0

From: Layton Utah

69, I will be installing Supermaxx headers on my 99 very soon. Let me know how it all works out and I would appreciate any tips etc. you could pass on. Thanks!

Nov 8, 2004 | 03:29 PM

flipper58

Advanced

Joined: Sep 2003

Posts: 55

Likes: 0

From: Pleasant Ridge mi

69,
Take a look at this link, it might help:

http://www.z06vette.com/forums/showthread.php?t=68504

I installed these in Sept. The extensions are not too short. You just have to be a little creative in securing them. Good luck.

Nov 8, 2004 | 07:52 PM

'06 Quicksilver Z06

Team Owner

Joined: Aug 2003

Posts: 38,314

Likes: 35

Nice neat install Flipper58. I love the look of stainless headers once they have undergone a few heat cycles.

Nov 13, 2004 | 08:59 AM

Thread Starter

Melting Slicks

Joined: Nov 1999

Posts: 2,347

Likes: 857

From: MI

Cruise-In VI Veteran

Quote:

Originally Posted by Ron Price

69, I will be installing Supermaxx headers on my 99 very soon. Let me know how it all works out and I would appreciate any tips etc. you could pass on. Thanks!

Hello All and thanks for the responses.

My install tips…..

Get to your local auto parts store and purchase 2 each, Permatex Tune up kits Item # 26984. These tune up kits contain the dielectric grease for the spark plug boots and anti-seize lubricant.

Use the dielectric grease when reinstalling your spark plug wires.
Use the anti-seize lubricant when installing the header bolts. If you have to change your starter or clutch, the headers will have to be removed.
Warning! You are installing these headers in an aluminum head, DO NOT use gorilla torque procedures, and use a torque wrench.

Short cuts> Remove all the plug wires for the spark plugs. Disconnect the main connector at the coil packs; remove coil packs as an assembly.
Left side of engine> remove the 2 bonding wires at the engine block. Push the clutch line out of the clamp, and reposition the 02 wires BEHIND the clutch line.
Right side of engine> Disconnect 02 wire connectors from the frame and reposition the up and out of the way.

Now you have too large gaping holes to slide the headers in, without tearing up your car.

See Ya!