Coolant drain and refill procedure
Race Director
Joined: Sep 2004
Posts: 17,786
Likes: 4
From: Redsox, Pats, Celts & Bruins !!! Redsox Nation !!!
St. Jude Donor '06-'07-'08-'09-'10-'11-'12
Have it power flushed, spend the $$$. Drain and fill will probally not get all the crap out. Once every 5 years you can spare it.
Team Owner
Joined: Sep 2001
Posts: 23,283
Likes: 906
From: Lake Elsinore, CA
I just posted this recently.
Draining and Filling Cooling System
Caution
With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.
Important
If the procedure below is not followed a low or high coolant level condition and/or vehicle damage could result.
1) Park the vehicle on a level surface.
2) Remove the surge tank cap:
3)Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
4) Place a drain pan under the draincock.
5) Open the radiator draincock.
6) Allow the cooling system to drain completely.
7) Inspect the engine coolant for the following:
Discolored -- follow the flush procedure below.
Normal in appearance -- continue with the next step.
Notice
When adding coolant, use DEX-COOL® coolant. If silicated coolant is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine coolant will require change sooner-at 50 000 km (30,000 mi) or 24 months.
Notice
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
8) Close the radiator draincock. Tighten.
Tighten the radiator draincock to 2 N·m (18 lb in).
9) Fill the cooling system through the surge tank.
10) Fill the cooling system with a 50/50 mixture of DEX-COOL® coolant and deionized water.
11) Start the engine.
12) Allow the engine to idle for 1 minute.
13) Install surge tank cap.
14) Cycle the engine RPMs from idle to 3000 in 30 second intervals until the coolant temperature reaches 99°C (210°F).
15)Shut off the engine.
16) Remove the surge tank cap.
17) Start the engine.
18) Allow the engine to Idle for 1 minute. Fill the surge tank to 12.7 mm (0.5 in) above the COLD FULL mark on the surge tank.
19) Install the surge tank cap.
20) Cycle the engine RPMs from idle to 3000 in 30 second intervals until the coolant reaches 99°C (210°F).
21) Shut off the engine.
22) Remove the surge tank cap.
23) Top off the coolant as necessary, 12.7 mm (0.5 in) above FULL COLD mark on the surge tank.
24) Rinse away any excess coolant from the engine and the engine compartment.
25) Inspect the concentration of the engine coolant.
26) Install the surge tank cap.
Flush Procedure
Important
Do not use a chemical flush.
1) Block the drive wheels.
2) Place the transmission in Park or Neutral.
3) Engage the parking brake.
4) Run the engine until the thermostat opens.
5) Stop the engine.
6) Follow the drain and fill procedure using only clean drinkable water repeat if necessary until the fluid is nearly colorless. Refer to the drain and fill procedure.
7) Fill the cooling system. Refer to the drain and fill procedure.
Draining and Filling Cooling System
Caution
With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.
Important
If the procedure below is not followed a low or high coolant level condition and/or vehicle damage could result.
1) Park the vehicle on a level surface.
2) Remove the surge tank cap:
3)Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
4) Place a drain pan under the draincock.
5) Open the radiator draincock.
6) Allow the cooling system to drain completely.
7) Inspect the engine coolant for the following:
Discolored -- follow the flush procedure below.
Normal in appearance -- continue with the next step.
Notice
When adding coolant, use DEX-COOL® coolant. If silicated coolant is added to the system, premature engine, heater core or radiator corrosion may result. In addition, the engine coolant will require change sooner-at 50 000 km (30,000 mi) or 24 months.
Notice
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
8) Close the radiator draincock. Tighten.
Tighten the radiator draincock to 2 N·m (18 lb in).
9) Fill the cooling system through the surge tank.
10) Fill the cooling system with a 50/50 mixture of DEX-COOL® coolant and deionized water.
11) Start the engine.
12) Allow the engine to idle for 1 minute.
13) Install surge tank cap.
14) Cycle the engine RPMs from idle to 3000 in 30 second intervals until the coolant temperature reaches 99°C (210°F).
15)Shut off the engine.
16) Remove the surge tank cap.
17) Start the engine.
18) Allow the engine to Idle for 1 minute. Fill the surge tank to 12.7 mm (0.5 in) above the COLD FULL mark on the surge tank.
19) Install the surge tank cap.
20) Cycle the engine RPMs from idle to 3000 in 30 second intervals until the coolant reaches 99°C (210°F).
21) Shut off the engine.
22) Remove the surge tank cap.
23) Top off the coolant as necessary, 12.7 mm (0.5 in) above FULL COLD mark on the surge tank.
24) Rinse away any excess coolant from the engine and the engine compartment.
25) Inspect the concentration of the engine coolant.
26) Install the surge tank cap.
Flush Procedure
Important
Do not use a chemical flush.
1) Block the drive wheels.
2) Place the transmission in Park or Neutral.
3) Engage the parking brake.
4) Run the engine until the thermostat opens.
5) Stop the engine.
6) Follow the drain and fill procedure using only clean drinkable water repeat if necessary until the fluid is nearly colorless. Refer to the drain and fill procedure.
7) Fill the cooling system. Refer to the drain and fill procedure.
Team Owner
Joined: Sep 2001
Posts: 23,283
Likes: 906
From: Lake Elsinore, CA
I didn't use the bleeder hose. I did loosen the surge tank cap though. Mine refilled with no problem but I did have to go through the entire procedure of alternating revving and idling to completely fill the system.
