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Old Mar 4, 2007 | 02:13 PM
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Default Question about underhood ...

Noticed two areas underhood where the plastic has discoloration, painting/staining ... is common to cars, but don't know what it is/why it looks that way ... does anyone know background on this?
Driver's side:


Pax side:
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Old Mar 4, 2007 | 03:58 PM
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I have the same marks on my 05. Seems to me that is some type of lifting point during the assembly process. Just a guess.
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Old Mar 4, 2007 | 04:30 PM
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Originally Posted by c6vette
I have the same marks on my 05. Seems to me that is some type of lifting point during the assembly process. Just a guess.
Al where are you? we filed a missing persons report on you

It's most likely the injection point for the resin used to make these fiberglass / composite panels
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Old Mar 4, 2007 | 04:48 PM
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I just checked mine and no such discoloration.
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Old Mar 4, 2007 | 05:14 PM
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I have some on my '05 but not to the extent that you do. I agree with Ed that it is likely an injection point.

Paul
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Old Mar 4, 2007 | 06:20 PM
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Originally Posted by Pipedreams
Al where are you? we filed a missing persons report on you

It's most likely the injection point for the resin used to make these fiberglass / composite panels
Ed,
I'm alive and well. Just got back from Arizona. Hope to see all next Sunday.
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Old Mar 4, 2007 | 06:56 PM
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If the dark area has always been there, it's simply a non-critical stain due to a manufacturing anomaly. From the darkness of the area, I'm thinking it falls into this category...think of it as a birthmark.

If it has appeared since the car was new, then it's possible something has been absorbed into the SMC. I learned the hard way...when changing your oil be careful not to drip on the inner fender; the oil will be quickly absorbed into the SMC, and it can not be removed with solvents once its down into the composite. The oil will leave a permanent stain on the inner fender, and I'm sure there are other hydrocarbon based materials (brake fluid, etc.) that will do likewise.
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Old Mar 4, 2007 | 09:33 PM
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Originally Posted by JmpnJckFlsh
If the dark area has always been there, it's simply a non-critical stain due to a manufacturing anomaly. From the darkness of the area, I'm thinking it falls into this category...think of it as a birthmark.

If it has appeared since the car was new, then it's possible something has been absorbed into the SMC. I learned the hard way...when changing your oil be careful not to drip on the inner fender; the oil will be quickly absorbed into the SMC, and it can not be removed with solvents once its down into the composite. The oil will leave a permanent stain on the inner fender, and I'm sure there are other hydrocarbon based materials (brake fluid, etc.) that will do likewise.
Thanks for letting us know, will be extra careful from now on.
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Old Mar 4, 2007 | 09:43 PM
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May never be a show car but wont go any slower either
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Old Mar 4, 2007 | 10:32 PM
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Originally Posted by JmpnJckFlsh
If the dark area has always been there, it's simply a non-critical stain due to a manufacturing anomaly. From the darkness of the area, I'm thinking it falls into this category...think of it as a birthmark.

If it has appeared since the car was new, then it's possible something has been absorbed into the SMC. I learned the hard way...when changing your oil be careful not to drip on the inner fender; the oil will be quickly absorbed into the SMC, and it can not be removed with solvents once its down into the composite. The oil will leave a permanent stain on the inner fender, and I'm sure there are other hydrocarbon based materials (brake fluid, etc.) that will do likewise.

Don't know if there is another thread on this (and don't want to hi-jack), but since you mentioned the "materials", what exactly are the parts of the Vette made of? How, much of it is still fiberglass? I believe the springs are, but is the body still fiberglass? If not, what is it?

I'll look for the birth marks when I get my car, and will remember not to spill stuff on it! Can't wait!
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Old Mar 5, 2007 | 01:01 AM
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Originally Posted by john351
Don't know if there is another thread on this (and don't want to hi-jack), but since you mentioned the "materials", what exactly are the parts of the Vette made of? How, much of it is still fiberglass? I believe the springs are, but is the body still fiberglass? If not, what is it?

I'll look for the birth marks when I get my car, and will remember not to spill stuff on it! Can't wait!
I saw an illustration somewhere (can't remember where) that showed the distribution of plastic materials throughout the C6 Corvette. There were actually a lot more components made out of other reinforced plastic materials than I thought. As you said, there is still some FRP (fiberglass reinforced plastic) parts in a Corvette where additional stiffness and strength is required.

The C6 body panels, however, are primarily SMC or Sheet Molded Compound. This is a composite material that is first made into sheets (or maybe large rolls; I'm uncertain of the exact details), and later formed into the desired panel shapes using dies in large presses.

In contrast, the old FRP or fiberglass reinforced plastic body panels (C1, C2, C3) were manufactured by laying fiberglass mat into the lower mold half, adding a measured amount of polyester resin to saturate the mat, and then closing the matched mold halves in a press and adding steam heat through the mold. Body panels made using this method were approximately 0.100" thick...I expect the SMC used today is a fraction of that thickness, but it is tough and flexible to minimize body dings.
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Old Mar 5, 2007 | 07:15 PM
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Not sure that we've solved the mystery (I can guarantee it's not spilled fluids!) ... but an interesting dialogue. Thanks to all!

What it may be is combined injectino molding, like two-part epoxy, and there isn't a good flowout at the final part of the injection process, leaving this tell-tale mark. Driver's side photo suggests this may be explanation.
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Old Mar 5, 2007 | 10:39 PM
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Nothing a little masking tape and spray paint can't cure if it bothers you
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Old Mar 5, 2007 | 10:46 PM
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Mine is the exact same way. Probably would have never noticed it. I could care less.
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Old Mar 5, 2007 | 10:46 PM
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Originally Posted by c5grandsport
Nothing a little masking tape and spray paint can't cure if it bothers you

Very Nice...VERY VERY NICE...almost to NICE...Geeeeezzzz' is that NICE!!!
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Old Mar 8, 2007 | 08:41 PM
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Originally Posted by JmpnJckFlsh
I saw an illustration somewhere (can't remember where) that showed the distribution of plastic materials throughout the C6 Corvette. There were actually a lot more components made out of other reinforced plastic materials than I thought. As you said, there is still some FRP (fiberglass reinforced plastic) parts in a Corvette where additional stiffness and strength is required.

The C6 body panels, however, are primarily SMC or Sheet Molded Compound. This is a composite material that is first made into sheets (or maybe large rolls; I'm uncertain of the exact details), and later formed into the desired panel shapes using dies in large presses.

In contrast, the old FRP or fiberglass reinforced plastic body panels (C1, C2, C3) were manufactured by laying fiberglass mat into the lower mold half, adding a measured amount of polyester resin to saturate the mat, and then closing the matched mold halves in a press and adding steam heat through the mold. Body panels made using this method were approximately 0.100" thick...I expect the SMC used today is a fraction of that thickness, but it is tough and flexible to minimize body dings.


Thanks for the info! That's what I like about the forum - knowledgable (sp?) people.

So, does that mean what I think it does? That the cars are similar in their abiltiy to resist "door dings" like older Saturns were? Don't own the car yet (ordering in the next 2 weeks), and didn't want to kick too many on the dealers lots to find out.

Cool....
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Old Mar 9, 2007 | 01:04 AM
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Originally Posted by john351
...So, does that mean what I think it does? That the cars are similar in their abiltiy to resist "door dings" like older Saturns were?
Probably...I haven't "kicked" any newer Corvettes, but the panels seem to flex easier under pressure than the old ones. That means that panels can take more deflection from minor impacts and spring back. Of course, the paint can't be as flexible as the panels...there is no permanent deformation of the panel, but paint cracks or chips will still happen.
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Old Mar 9, 2007 | 06:40 PM
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Originally Posted by JmpnJckFlsh
I saw an illustration somewhere (can't remember where) that showed the distribution of plastic materials throughout the C6 Corvette. There were actually a lot more components made out of other reinforced plastic materials than I thought. As you said, there is still some FRP (fiberglass reinforced plastic) parts in a Corvette where additional stiffness and strength is required.

The C6 body panels, however, are primarily SMC or Sheet Molded Compound. This is a composite material that is first made into sheets (or maybe large rolls; I'm uncertain of the exact details), and later formed into the desired panel shapes using dies in large presses.

In contrast, the old FRP or fiberglass reinforced plastic body panels (C1, C2, C3) were manufactured by laying fiberglass mat into the lower mold half, adding a measured amount of polyester resin to saturate the mat, and then closing the matched mold halves in a press and adding steam heat through the mold. Body panels made using this method were approximately 0.100" thick...I expect the SMC used today is a fraction of that thickness, but it is tough and flexible to minimize body dings.
Here is the illustration from the C5 days, most of it applies to the C6 as well.

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Old Mar 9, 2007 | 06:54 PM
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Good illustration, Talon ... think that cements it (no pun intended)!
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