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AC Expation valve

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Old Apr 16, 2009 | 04:04 PM
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Default AC Expation valve

Hey, new here with few questions.

Having a problem with the AC expansion valve, 07 C6 ZO6.
I can see the valve, it's located behind the intake manifold and i think i will have to remove the mani to get to that nut that hold the pipes to the valve.

Is it possible to change the valve by only removing the intake manifold or the dash has come out too? has anybody did such a job before?


Thanks in advance.
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Old Apr 16, 2009 | 04:14 PM
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Default Take it to a dealer

Unless you are an experienced A/C mechanic take it to the dealer. I'm really curious how you diagnoised the problem as the expansion valve.
LJ
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Old Apr 16, 2009 | 04:29 PM
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I don't think the C6 AC system has an expansion valve. They use orifice tubes instead. I know for sure the C5's do anyway. The orifice tube is inside the lines running along the passenger side of the engine bay.
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Old Apr 16, 2009 | 04:52 PM
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Originally Posted by LarryMJones
Unless you are an experienced A/C mechanic take it to the dealer. I'm really curious how you diagnoised the problem as the expansion valve.
LJ

I'm a certified AC tech, and i do have all the equipment to do any kind of AC job .

The AC used to be working ok, all of sudden the compressor stoped working/engaging so i thought that the system has a leak somewhere thats why the compressor is not engaging. there's not enough pressure to trigger the compressor. I looked for signes of leak but there was none.
Next i hooked up the AC gas recovery machine and it recovered 700g of refrigerant gas which i think is the right amount, Vacuumed the system from all the reaming gas and checked for leaks again and everything look tight, so i decided to refill the system with more than 700g, i added 200g more. during system refill the system didnt wana accept the gas, the pressure got equalized.
So i reclaimed the gas again and this time i decide to put only 700g that was in the system before, but no luck only 400g went in and the system got equalized again.

To make long story short, the expansion valve is stuck close and it preventing the rest of the gas to go into the evaporator. thats why the system get equalized every time i try to fill the gas, and the AC was not working because the system pressure was too high, no too low as i thought in the beginning.


This is how i got it diagnosed . hope that answer your question.

Last edited by 3000hp; Apr 16, 2009 at 04:55 PM.
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Old Apr 16, 2009 | 05:17 PM
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Originally Posted by 3000hp
I'm a certified AC tech, and i do have all the equipment to do any kind of AC job .

This is how i got it diagnosed . hope that answer your question.
I'm satisfied. From your initial post I was concerned that you maybe didn't have that much refrigeration experience and were just guessing or some "expert" told you it was the valve.
If the exp valve is like everything else on the vette you have to take something off to get to what you need to work on. Good luck.
LJ
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Old Apr 16, 2009 | 05:21 PM
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Originally Posted by 3000hp
I'm a certified AC tech, and i do have all the equipment to do any kind of AC job .


This is how i got it diagnosed . hope that answer your question.
Did you get any kind of a code? Just wondering if the system logged a code.. I would assume so as the pressure sensor would have set a flag..
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Old Apr 16, 2009 | 05:24 PM
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Originally Posted by LarryMJones
I'm satisfied. From your initial post I was concerned that you maybe didn't have that much refrigeration experience and were just guessing or some "expert" told you it was the valve.
If the exp valve is like everything else on the vette you have to take something off to get to what you need to work on. Good luck.
LJ
Thanks, I will start working on it Saturday and i will see how things goes on.
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Old Apr 16, 2009 | 05:32 PM
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Originally Posted by C6~Missle
Did you get any kind of a code? Just wondering if the system logged a code.. I would assume so as the pressure sensor would have set a flag..
Unfortunately i dont have any logger that would work on the vette , that would had made my life much easier. most of the equipment i have are for German cars that i usually work on.
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Old Apr 16, 2009 | 05:55 PM
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Default

Originally Posted by 3000hp
I'm a certified AC tech, and i do have all the equipment to do any kind of AC job .

The AC used to be working ok, all of sudden the compressor stoped working/engaging so i thought that the system has a leak somewhere thats why the compressor is not engaging. there's not enough pressure to trigger the compressor. I looked for signes of leak but there was none.
Next i hooked up the AC gas recovery machine and it recovered 700g of refrigerant gas which i think is the right amount, Vacuumed the system from all the reaming gas and checked for leaks again and everything look tight, so i decided to refill the system with more than 700g, i added 200g more. during system refill the system didnt wana accept the gas, the pressure got equalized.
So i reclaimed the gas again and this time i decide to put only 700g that was in the system before, but no luck only 400g went in and the system got equalized again.

To make long story short, the expansion valve is stuck close and it preventing the rest of the gas to go into the evaporator. thats why the system get equalized every time i try to fill the gas, and the AC was not working because the system pressure was too high, no too low as i thought in the beginning.


This is how i got it diagnosed . hope that answer your question.
Yes, the Corvette does use an TXV, and I think you may be correct that it is stuck. I am surprised you recovered 700g of gas. The system is supposed to hold only 1.1lbs (.5kg) of r134a refrigerant and 5oz of oil. If you evacuated the system but could only put in a couple of ounce, then either the TXV is closed or you have an obstruction in the system. When you pulled a vacuum, did it hold steady or bounce? If the reading bounced, then you probably have a blockage, if it held steady then the TXV is stuck.

There is also a refrigerant pressure sensor that could be bad. If the sensor is defective, it would not allow the compressor to engage. But that does not answer why you could not recharge the system. You may want to get one of them as well, just in case the TXV isn't the problem.

You should evacuate down to around 500 mic's and then let it hold for 30 minutes or so to check for a leak.

According to the tech manual, you need to remove the intake manifold to replace the TXV.

When you recharge, make sure you use a Polyalkylene Glycol (PAG) synthetic refrigerant oil and NOT a Polyolester (POE) refrigerant oil.

Last edited by Capt Steve; Apr 16, 2009 at 06:07 PM.
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Old Apr 16, 2009 | 06:09 PM
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I evacuated the system down to 350 mic for a 45 min, on the second try i could hear the valve clicking/opining and i could see the gauge bouncing for a second. but the system held vacuum ok.

Thanks for the tip about the oil , will start by removing the mani first thing, and will see how things go from there.
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