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Possible Alternator Problem???

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Old Feb 7, 2010 | 01:44 PM
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Default Possible Alternator Problem???

I've started getting the "Service Charging System" message on the DIC pretty much any time I come to a stop over the last day or two and can't isolate the issue.

When Vette is cold it puts out 14.0 volts at idle. When it warms up it will drop down to the low 11-ish range and sometimes dip into the 10's. I took the belt off and notice a little bit of play in the pulley. It wiggles back and forth (in/out) just a bit.

When I'm driving the display reads that the battery volts are at 13.8-14.0. When i hit a stop light then all the "dummy signals" and messages start going off.

I've checked all the wiring going from the battery/alternator to the starter, cleaned them, and tightened them so I don't think that's the problem. Charging tests at the stealerships and auto parts stores say there is no problem. Is it worth taking the alternator off for a bench test or should I be looking else where for the problem?
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Old Feb 7, 2010 | 02:07 PM
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The alternator is within range, are you running too many accessories like the rear window defogger and the mirror heaters and or seat heaters all at the same time?

Your battery may not be able to handel such a large draw, I would have the battery tested with a load test and see how that go's.

If the battery is suspect go for the optional battery with a higher amperage than you have now, I like to go with 1000 amp batterys when I replace them.
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Old Feb 7, 2010 | 02:11 PM
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Had exactly th same thing. Only in my two case, eventually the car would not turn over as if the battery was dead. In both cases the problem was the starter.
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Old Feb 7, 2010 | 02:16 PM
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If the idle speed is too low, the alternator will be unable to make enough voltage to keep above the low limit...
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Old Feb 7, 2010 | 02:16 PM
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Check carefully the red wire connection on the starter (solenoid). If that connection is loose or corroded, you will get lots of these issues. That point is the distribution point between the alternator and battery. It will eventually not start intermittently. Be careful, that connection is at battery voltage all the time. A wrench can cause a short if touched to ground.
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Old Feb 7, 2010 | 02:40 PM
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If you have a friend with a C6, I would try putting his alternator in your car...its a 15 minute job and would tell the story...my bet is still that the alternator is bad. Many times an alternator that is going bad will test fine at higher rpms, but is unable to make voltage at idle. The most difficult time for an alternator is when the engine is at idle, because it is not getting enough spin to put out alot of current.
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Old Feb 7, 2010 | 02:58 PM
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Alternator tested good on the bench. All wires leading from the alternator and battery to the starter have good clean, tight, connections. I get this fault with ac, lights, radio, etc... all on or off. I'll check the battery to see if it's too weak.
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Old Feb 7, 2010 | 03:09 PM
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Originally Posted by DJ_Critterus
Alternator tested good on the bench. All wires leading from the alternator and battery to the starter have good clean, tight, connections. I get this fault with ac, lights, radio, etc... all on or off. I'll check the battery to see if it's too weak.
The bench only tests it at a running speed not at an idle speed. Your problem is at idle. It could be that something is drawing so much current that the alternator can't keep up with it when it is at idle, but it isn't the battery being 'too weak'. The alternator supplies all power needs when the car is running, not the battery.
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Old Feb 7, 2010 | 03:15 PM
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Originally Posted by cclive
The bench only tests it at a running speed not at an idle speed. Your problem is at idle. It could be that something is drawing so much current that the alternator can't keep up with it when it is at idle, but it isn't the battery being 'too weak'. The alternator supplies all power needs when the car is running, not the battery.
Not totally true .....a shorted battery cell will act (draw) like many accessories on.
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Old Feb 7, 2010 | 03:16 PM
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Originally Posted by vetehead
Not totally true .....a shorted battery cell will act (draw) like many accessories on.
That is right, but he can start the car just fine...so the battery can't really have a shorted cell...
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Old Feb 7, 2010 | 04:30 PM
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Mine did that for a few days, then went into remission for two weeks before dying instantly. Had it checked twice on the car and once on the bench during the initial phase and proclaimed good each test.

Not saying it is the alternator, but if it is, a call to 818 442 9082 got me a new one shipped the same day for less than $200. No relationship, just great service and good prices.
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Old Feb 7, 2010 | 04:36 PM
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Battery tested good...
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Old Feb 7, 2010 | 04:41 PM
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make sure you have the belt at the appropriate tension. had a similar issue with low output at idle and found a weak tensioner was letting belt slip. when under power, the engine movement was enough to tighten it back up. just a thought!
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Old Feb 7, 2010 | 05:03 PM
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Originally Posted by dpigguy
make sure you have the belt at the appropriate tension. had a similar issue with low output at idle and found a weak tensioner was letting belt slip. when under power, the engine movement was enough to tighten it back up. just a thought!
Belt is fine and so is the tension. I started it cold with battery fully charged and it was putting out 14.0v. As the car warmed up the volts went down and the "Service Charging System" warning came back on... even when the car was hovering around 12.5-13.0 volts. The car idles around 600rpm.

I have another thread about the fan always being on even when the car is cold and the A/C is off. I'm wondering if this cold be part of the problem?
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Old Feb 7, 2010 | 05:51 PM
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Originally Posted by DJ_Critterus
Belt is fine and so is the tension. I started it cold with battery fully charged and it was putting out 14.0v. As the car warmed up the volts went down and the "Service Charging System" warning came back on... even when the car was hovering around 12.5-13.0 volts. The car idles around 600rpm.

I have another thread about the fan always being on even when the car is cold and the A/C is off. I'm wondering if this cold be part of the problem?

By any chance have you changed your spark plugs to non oem????
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Old Feb 7, 2010 | 06:48 PM
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Well, everything goes to normal when I pull the 60a fuse for teh cooling fan. Hmm... my fan is always on. I think my cooling fan module is bad since the problem goes away when I take it out of the equation and all of the wires/plugs going to it are clean with no tears, rips, or breaks.
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Old Feb 7, 2010 | 07:36 PM
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You could be right, but what happens in the summer when the cooling fans are on for good reason? Will you have the same warnings then? I might add, I thought the charging system indicated higher than 14.0; mine does and always has (14.2, 14.3 at times).
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Old Feb 7, 2010 | 08:02 PM
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Originally Posted by AORoads
You could be right, but what happens in the summer when the cooling fans are on for good reason? Will you have the same warnings then? I might add, I thought the charging system indicated higher than 14.0; mine does and always has (14.2, 14.3 at times).
When the fan comes on fine, but it's always on. I think there may be a short somewhere in that module drawing 2 volts constantly and it gets worse when it heats up. I've checked everywhere and it looks like only the stealership has this part
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Old Feb 7, 2010 | 08:02 PM
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Originally Posted by AORoads
You could be right, but what happens in the summer when the cooling fans are on for good reason? Will you have the same warnings then? I might add, I thought the charging system indicated higher than 14.0; mine does and always has (14.2, 14.3 at times).
Or it could be that the module being defective is drawing excessive current in the states that it is in......
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Old Feb 7, 2010 | 10:36 PM
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Originally Posted by DJ_Critterus
I started it cold with battery fully charged and it was putting out 14.0v. As the car warmed up the volts went down and the "Service Charging System" warning came back on...
Sounds electronic in nature. My first guess is the regulator electronics in the alternator (it's all integrated in one unit). Did the alternator ever get tested an an elevated temperature? It sounds like the regulator circuits are starting to fail at higher temperatures. Testing on the bench at room temperature would not necessarily show this type of failure.

Just my 2 cents....
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