voltmeter question
With the compressor running and the fans running on high plus your radiator fans running (draws a LOT of current), and the engine at low rpms, your system is responding normally. If there was an issue, the voltage would not kick back up when you increase engine rpms. Changing batteries won't make any difference. If you were to scour the internet looking for a charging curve for these alternators you could see they can't produce much at low rpms, Remember too, it takes horsepower (and more heat) to create charging current, If you were to make the drive pulley smaller(for the alternator) it will increase your low end charging current because the alternator is spinning faster, but you may run into trouble with the alternator (over spinning it) as you approach red line.
Just a side note, make sure your engine fan connectors are good, clean, and tight. Many stories of how these connectors have melted. With clean and tight connections, less current will be needed to drive the fans which is easier on your charging system.
Last edited by mikeCsix; Aug 4, 2018 at 08:37 PM.
The Best of Corvette for Corvette Enthusiasts
Don't assume that just because it shows "Charged" that the battery still has full cranking capacity. If it's 8 years old it most assuredly doesn't.
The Battery Tender brand (the smallest one) puts out maybe 750mA, that is less than an amp. The beauty of it is it will charge the battery to 14.2 v and let it drift back down to about 13.2 and then hold it there. Your battery can go a very long time at that voltage without losing much water.
The Battery Tender brand (the smallest one) puts out maybe 750mA, that is less than an amp. The beauty of it is it will charge the battery to 14.2 v and let it drift back down to about 13.2 and then hold it there. Your battery can go a very long time at that voltage without losing much water.
It may work fine here or there, but if the weather gets really cold and the vehicle doesn't fire as it should, or you make a lot of short trips it may fail you.
With the compressor running and the fans running on high plus your radiator fans running (draws a LOT of current), and the engine at low rpms, your system is responding normally. If there was an issue, the voltage would not kick back up when you increase engine rpms. Changing batteries won't make any difference. If you were to scour the internet looking for a charging curve for these alternators you could see they can't produce much at low rpms, Remember too, it takes horsepower (and more heat) to create charging current, If you were to make the drive pulley smaller(for the alternator) it will increase your low end charging current because the alternator is spinning faster, but you may run into trouble with the alternator (over spinning it) as you approach red line.
Just a side note, make sure your engine fan connectors are good, clean, and tight. Many stories of how these connectors have melted. With clean and tight connections, less current will be needed to drive the fans which is easier on your charging system.
Hence the OEM 3 pole 145 amp Valeo alternator only puts out about 14 amps at idle, while the billet 6 pole alternators put out 45 amps or more at idle instead.
So when your at the stop light, and the A/C and engine heat spinning the raditor fan to draw air through those heat exchanger coils, the raditator fan is drawing close to 16 amps itself, the OEM alternator can not keep up with the demand of the car (why you have the drop in voltage). When you start to drive and the RPMs increase, then the OEM alternator can put out up to 140 amps (depending on the RPMS), and it recharges the battery back up. Hence the more that the battery is discharged and charged back up, the faster you wear out the battery.
Hence the OEM 3 pole 145 amp Valeo alternator only puts out about 14 amps at idle, while the billet 6 pole alternators put out 45 amps or more at idle instead.
So when your at the stop light, and the A/C and engine heat spinning the raditor fan to draw air through those heat exchanger coils, the raditator fan is drawing close to 16 amps itself, the OEM alternator can not keep up with the demand of the car (why you have the drop in voltage). When you start to drive and the RPMs increase, then the OEM alternator can put out up to 140 amps (depending on the RPMS), and it recharges the battery back up. Hence the more that the battery is discharged and charged back up, the faster you wear out the battery.
Not knowing what the output charging curve looks like on the OEM alternator, granted it is low as most are except for custom applications and low rpm diesel engines, options are few. One could install a smaller pulley on the alternator increase output at idle but risk overspinning the alternator at 6500 rpm's, go to a higher output alternator like the Billet and give up a few ponies, or just realize you'll be changing batteries more often. Plus there are those folks that like to us underdrive pulleys to eke out all of the HP they can get.
Through the charge/discharge cycles, sulfur buildup on the lead plates in a lead-acid battery gradually reduces battery capacity as the sulfur inhibits electron flow. Sulfation can be broken down with sophisticated battery chargers that can recondition batteries, you would have to remove the battery from the car due to the higher charging voltages/with low current flow (16.2vds approx at 2 - 3 % current if memory serves) plus temperature
monitoring to reduce current flow should the battery begin to overheat. Those types of chargers are pretty expensive plus require expert knowledge to operate them, it's easier to just replace the battery as capacity falls below usable levels. My previous points regarding the length of time to charge an automotive lead-acid battery using small battery maintainers is valid, granted starting batteries are designed for short high current applications and a quick recharge as the charging algorithms in modern cars use. The higher voltages we see today help stave off plate sulfation but can't reverse it.
The other nemisis of the traditional lead-acid battery is plates sloughing. Lead build-up at the bottom of the plates will eventually short out the cell. You can charge a battery up using a basic battery charger and immediately test it and it will look good as all of the good cells have enough power to compensate. But overnight, that shorted cell will pull down the voltage so it is best after fully charging your battery to let it sit idle for 24 hours disconnected before testing for capacity and voltage retention.
Does not matter if you change out at the HB to over drive the entire drive line, or just the alternator pulley size to spin it faster at idle alone, since it really over spins the alternator at redline isntead.
Hence when you over spin the Valeo alternators, they end up cracking the armature plastic winding coils cages, taking the alternator completely out instead.
Hell, on the LS7 redlining to 7K, its surprising that OEM Valeo alternator last as long as it does to start with. The 125 amps had a major problem with coil cages cracking, but it as never really solved on the 145amps either.
Skip to 12;40 to see where the coil cages crack on the amateur from the alternator being over spun.
Last edited by Dano523; Aug 7, 2018 at 02:04 PM.
You can calculate the alternator rpm's by knowing the pulley sizes and coming up with a ratio. So if the ratio is 2.5:1, that 7,000 redline is pushing the alternator to 17,500 rpm's and those little bearings inside are going to cook!
Back in the day with V-belt technology, there was a limit to how much current you could generate, and of course the difference between small frame and large frame alternators. 125 amps was about max out of a small frame.
Last edited by Dano523; Aug 9, 2018 at 09:36 AM.





















