Powerlabs' Supercharger install thread.
Installed Boost-A-Pump. It was very easy and I did a superb job.
All good to go, tuning at Cartek in exactly 2 hours.
Wish me luck

it will be all worth it


As soon as the tune began it was clear there was something wrong: the car was running on 7 cylinders. It turns out there were seven 54lbs/hr injectors in the engine, and one stock injector. We double checked the injectors removed from the engne (all stock), removed all injectors from the engine and counted 9 stock injectors, 7 #54 injectors. I checked this personally by looking at the part numbers.
Put the stock injectors back and drove the car home... That was at 11PM. A big thanks to Cartek for trying so late.
I gave Andy a call and he said there was "No F ing way I sent you a stock injector". He also said that this wasn't surprizing coming from me because I called him a bunch of times during my install. When I said I hadn't installed them he said Cartek screwed up somehow? Not really what I was hoping to hear. I'm sorry if I've tested your patience Andy, for the record I am really thankful for all the help you've given me and couldn't have done without it. But there is definitely something up with these injectors.
Well, I've got the stock injectors back on my car, and it runs fine. The ones that came with the kit are pictured below:

The top right injector has a blue band around the base like the 8 stock injectors on my car. That is certainly a stock injector. I know my car doesn't have an extra 54 in it now because I am driving it on a stock tune

Maybe something got mixed up at Cartek? I don't see how since the install was done on the dyno where there were no other parts or tools, and they would have to not only lose a 54lbs injector, but also find another stock injector to take its place.
Well, Andy said he'll overnight me another injector tomorrow. I made another tuning appointment at Cartek for Friday, so hopefully I'll have some numbers by then.
What an adventure.
As soon as the tune began it was clear there was something wrong: the car was running on 7 cylinders. It turns out there were seven 54lbs/hr injectors in the engine, and one stock injector. We double checked the injectors removed from the engne (all stock), removed all injectors from the engine and counted 9 stock injectors, 7 #54 injectors. I checked this personally by looking at the part numbers.
Put the stock injectors back and drove the car home... That was at 11PM. A big thanks to Cartek for trying so late.
I gave Andy a call and he said there was "No F ing way I sent you a stock injector". He also said that this wasn't surprizing coming from me because I called him a bunch of times during my install. When I said I hadn't installed them he said Cartek screwed up somehow? Not really what I was hoping to hear. I'm sorry if I've tested your patience Andy, for the record I am really thankful for all the help you've given me and couldn't have done without it. But there is definitely something up with these injectors.
Well, I've got the stock injectors back on my car, and it runs fine. The ones that came with the kit are pictured below:

The top right injector has a blue band around the base like the 8 stock injectors on my car. That is certainly a stock injector. I know my car doesn't have an extra 54 in it now because I am driving it on a stock tune

Maybe something got mixed up at Cartek? I don't see how since the install was done on the dyno where there were no other parts or tools, and they would have to not only lose a 54lbs injector, but also find another stock injector to take its place.
Well, Andy said he'll overnight me another injector tomorrow. I made another tuning appointment at Cartek for Friday, so hopefully I'll have some numbers by then.
What an adventure.
calender says thursday the 11th. Least you'll still beat me to the numbers.
You just have the law that says seems to say "what ever can go wrong will". From mother nature to bad luck of the draw
Got to suck all the funny turns for you!I just called the VOODOO soceity and they canceled your badluck !
When 525 hp comes up and then the fun in driving it when everything is right. Andy's on our team , he works hard to perfect his kits. Gonna be worth it. All good soon!
Last edited by 3 Z06ZR1; Sep 10, 2008 at 01:02 AM.
The Best of Corvette for Corvette Enthusiasts


Now, for your viewing pleasure... More pics from the install!
Julio



Reconnecting the power steering lines. That nut needs to be tightened. Somehow. It was a bitch!

Here is how we did it; a wrench on a breaker bar. It took a good 10 minutes turning it 1/8th of a turn at a time.



Notching the radiator: This is NOT a job for a Dremel tool, specially a battery powered one. The battery ran down multiple times. An air grinder would have been a much better option.

The highlight of A&A's kit is their Intercooler. This is the nicest unit I have ever seen. Way to go Andy!

I'm looking at the fender well with the BOV assembling and thinking: This goes WHERE?



Head unit in place:

The intercooler seal was not perfect in this install. It will need a small amount of garage door sealer: It is only 1/4" off so this is non critical.

And so it was done. I started it up and drove it home.



Working in the rain:


But still doing excellent work! Everything I do is double checked, bolted on and taped. I normally solder all electrical connections, but since I had no power here I used a crimp on butt-connector that has heat shrink built into it. It makes a perfect water tight connection. Then I tape everything.

Ready to go:

The radiator cover is VERY important! Without it I was seeing temperatures as high as 217F for the oil whilst in 6th gear at 65mph. Putting it on dropped oil temps down by 17degrees.

The money shot:

And that's it! I will answer any install questions here, but assuming all goes well Friday I will begin a new thread for the tune.
Last edited by setxws6; Sep 10, 2008 at 02:15 PM.


Things we take for granted, never thought of running the BOV up like that. Too bad you had to deal with the unexpected,but stuff happens.
When you get it all going it's great. Can't believe how much difference
it makes,plus mines real quiet until you give it some gas then it sounds like a jet plane.














