C6 Forced Induction/Nitrous C6 Corvette Turbochargers, Superchargers, Pulley Upgrades, Intercoolers, Wet and Dry Nitrous Injection, Meth
Sponsored by:
Sponsored by:

return style fuel system

Thread Tools
 
Search this Thread
 
Old Nov 12, 2011 | 09:19 PM
  #1  
FASTENUF's Avatar
FASTENUF
Thread Starter
Racer
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jun 2003
Posts: 464
Likes: 0
From: JACKSONVILLE FL
Default return style fuel system

Finally got my dual in-tank return style fuel system set-up done. Picked it up last weekend, everything seemed to be fine. Except that it would take 1-2 seconds to start-up.

Now my fuel pressure is dropping to 54-55 psi at idle, still strong under acceleration, and is actually reading zero when I shut the car off. When I picked it up, it did not do either one of these things.

Now on top of that, the car is becoming very difficult to start if it sits for more than a few minutes. I would say atleast 4-5 seconds to fire up.

Going to call my installer Monday, but wanted to see what you guys thought.
Reply
Old Nov 12, 2011 | 09:52 PM
  #2  
DSteck's Avatar
DSteck
Safety Car
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: May 2006
Posts: 4,016
Likes: 93
From: St. Louis, MO
Tech Contributor
Default

It's normal for pressure to drop during idle. That's part of a vacuum referenced fuel system. Key on, engine off should read about 58psi. While idling, depending on your cam, you should see anywhere frmo 50 to 55psi. Under boost, it will rise with boost pressure.

The long startup sounds like purely a tune issue unless they didn't install a check valve. Try pushing the start button without having the clutch in, then push the clutch in and hit start again right after it primes.
Reply
Old Nov 12, 2011 | 10:54 PM
  #3  
FASTENUF's Avatar
FASTENUF
Thread Starter
Racer
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jun 2003
Posts: 464
Likes: 0
From: JACKSONVILLE FL
Default

Ah, didn't realize lower fuel pressure at idle was normal, it always ran right around 60 psi stock.

Was told a long startup was normal, or atleast wasn't abnormal, but I am just worried that it is taking too long. Started off at 1-2 seconds now takes 4-5 seconds (sometimes).

Anyway to prime the pumps on an auto?
Reply
Old Nov 13, 2011 | 07:36 AM
  #4  
DSteck's Avatar
DSteck
Safety Car
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: May 2006
Posts: 4,016
Likes: 93
From: St. Louis, MO
Tech Contributor
Default

The factory setup is returnless. It will always read constant pressure. Return style is typically vacuum referenced hence the changing pressure.

Not sure on the auto cars.
Reply
Old Nov 13, 2011 | 12:33 PM
  #5  
FASTENUF's Avatar
FASTENUF
Thread Starter
Racer
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jun 2003
Posts: 464
Likes: 0
From: JACKSONVILLE FL
Default

Well, I took the car for a quick trip this morning. The psi at idle was back to running right around 60psi and it was back to only taking 1-2 seconds to fire up.

So my question now is, what are the signs of fuel getting warm?

I didn't have any problems with my car until yesterday(took it to the track for two passes). Would the fuel becoming heated cause these problems?
Reply
Old Nov 13, 2011 | 01:15 PM
  #6  
FactoryRaceCar's Avatar
FactoryRaceCar
Race Director
Supporting Lifetime Gold
20 Year Member
 
Joined: Nov 2001
Posts: 18,682
Likes: 4
St. Jude Donor '05-'06-'07-'08-'09-'10-'11-'12
Default

What return style fuel system do you have?
Reply
Old Nov 13, 2011 | 02:21 PM
  #7  
FASTENUF's Avatar
FASTENUF
Thread Starter
Racer
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jun 2003
Posts: 464
Likes: 0
From: JACKSONVILLE FL
Default

It is the RSI kit with the two Walbro 255s
Reply
Old Nov 13, 2011 | 03:30 PM
  #8  
HumanVette's Avatar
HumanVette
Instructor
15 Year Member
All Eyes On Me
 
Joined: Jun 2009
Posts: 125
Likes: 0
From: Oklahoma City Oklahoma
Default

lol I have the same issue, with the same setup. But mine won't start if I just hit the start button, but I think my issue is worst because I'm on E85.

I have to get in the car and let the fuel system prime, then bump the starter for just one crank. After that the car will start right up.

I'm going to tie in a push button on the power side of the fuel pumps, so when I'm in the car I can just hit the button to make the system prime longer, I'm thinking that will fix this..
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-1

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-2

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
story-3

5 MOST and 5 LEAST Popular Corvette Model Years in History!

 Joe Kucinski
story-4

2027 Corvette Buyer's Guide: Everything You Need to Know!

 Joe Kucinski
story-5

10 Things C8 Corvette Owners Hate (But Won't Tell You)

 Joe Kucinski
story-6

10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

 Brett Foote
story-7

Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

 Joe Kucinski
story-8

Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

 Michael S. Palmer
story-9

5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

 Joe Kucinski
Old Nov 13, 2011 | 03:52 PM
  #9  
TRINIC5's Avatar
TRINIC5
Drifting
15 Year Member
All Eyes On Me
Photogenic
Liked
 
Joined: Oct 2006
Posts: 1,984
Likes: 16
From: Amityville New York
Default

Originally Posted by HumanVette
lol I have the same issue, with the same setup. But mine won't start if I just hit the start button, but I think my issue is worst because I'm on E85.

I have to get in the car and let the fuel system prime, then bump the starter for just one crank. After that the car will start right up.

I'm going to tie in a push button on the power side of the fuel pumps, so when I'm in the car I can just hit the button to make the system prime longer, I'm thinking that will fix this..
Just put a one way check valve on the main feed line.
Reply
Old Nov 13, 2011 | 04:11 PM
  #10  
DSteck's Avatar
DSteck
Safety Car
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: May 2006
Posts: 4,016
Likes: 93
From: St. Louis, MO
Tech Contributor
Default

Originally Posted by TRINIC5
Just put a one way check valve on the main feed line.
+1 I have the Eliminator stealth system and my engine starts on the first hit every time.
Reply
Old Nov 13, 2011 | 04:46 PM
  #11  
FASTENUF's Avatar
FASTENUF
Thread Starter
Racer
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jun 2003
Posts: 464
Likes: 0
From: JACKSONVILLE FL
Default

Originally Posted by TRINIC5
Just put a one way check valve on the main feed line.
So, you are saying it is flowing back down the main line back into the tank? I assumed that the pumps would keep this from happening.

I was thinking it was flowing out of the return, does the regulator prevent this?
Reply
Old Nov 13, 2011 | 05:08 PM
  #12  
BoosterClub's Avatar
BoosterClub
Burning Brakes
10 Year Member
 
Joined: Oct 2010
Posts: 763
Likes: 2
Default

Originally Posted by FASTENUF
So, you are saying it is flowing back down the main line back into the tank? I assumed that the pumps would keep this from happening.

I was thinking it was flowing out of the return, does the regulator prevent this?
You need to find out if it's a leakdown problem or some other problem, watch your fuel pressure gauge after priming the pump and see what happens. It won't hold peak pressure but it should hold some.

A lot of fuel pumps, I thought including walbro, prevent backflow even when off. Some regulator will leak down though as well.
Reply
Old Nov 13, 2011 | 08:05 PM
  #13  
wooden's Avatar
wooden
Racer
 
Joined: Jan 2009
Posts: 405
Likes: 1
From: SPRING CREEK NEVADA
Default

either your regulator is leaking down or you have a leak on trhe pressure side most likely in the crossover tube.
Reply
Old Nov 13, 2011 | 10:31 PM
  #14  
HumanVette's Avatar
HumanVette
Instructor
15 Year Member
All Eyes On Me
 
Joined: Jun 2009
Posts: 125
Likes: 0
From: Oklahoma City Oklahoma
Default

Originally Posted by TRINIC5
Just put a one way check valve on the main feed line.
I have twin -8 feed lines. So it would be 2 check valves, but finding a -8 check valve that will work with E85 is the issue.

The RSI hats do have a built in check valve, but I think it might be to small or something. As for watching the FPR, once the car primes and stops, the fuel pressure goes back to 0.

I have a buddy that is running the same fuel set up as me and on E85.

he wired up his setup to prime all the time if the car is in start, and he never has this issue.


FASTENUF does your do the same?
Reply
Old Nov 13, 2011 | 10:47 PM
  #15  
HumanVette's Avatar
HumanVette
Instructor
15 Year Member
All Eyes On Me
 
Joined: Jun 2009
Posts: 125
Likes: 0
From: Oklahoma City Oklahoma
Default

Originally Posted by TRINIC5
Just put a one way check valve on the main feed line.
I have twin -8 feed lines. So it would be 2 check valves, but finding a -8 check valve that will work with E85 is the issue.

I have a buddy that is running the same fuel set up as me and on E85. He was on a BAP, but it burned the power wire to his pump. He is setup now to give the pumps power/prime as soon as the car is in ACC mode, and he does not have this starting issue. This is why I want to tie in a push button on mine, I think the pumps just need to prime a little bit longer then the stock ECU lets them.

The RSI hats do have a built in check valve, but I think it might be to small or something. As for watching the fuel pressure, once the car primes and stops or you turn off the car, both of ours fuel pressure goes back to 0.

FASTENUF does yours do the same?
Reply
Old Nov 14, 2011 | 12:50 AM
  #16  
whitebullet7's Avatar
whitebullet7
Burning Brakes
10 Year Member
 
Joined: Oct 2006
Posts: 1,059
Likes: 0
From: San Leandro CA
Default

u need a check valve after the y block which shipped with your fuel system or call Will at RSI he is more then happy to help you out
Reply
Old Nov 14, 2011 | 04:01 PM
  #17  
HumanVette's Avatar
HumanVette
Instructor
15 Year Member
All Eyes On Me
 
Joined: Jun 2009
Posts: 125
Likes: 0
From: Oklahoma City Oklahoma
Default

Originally Posted by whitebullet7
u need a check valve after the y block which shipped with your fuel system or call Will at RSI he is more then happy to help you out
I do not have a Y-block. Twin -8 feed lines from the hat to the back of each rail. Pictures of my fuel system are at the bottom of my first post. http://forums.corvetteforum.com/c6-f...-pictures.html
Reply
Old Nov 14, 2011 | 10:03 PM
  #18  
FASTENUF's Avatar
FASTENUF
Thread Starter
Racer
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jun 2003
Posts: 464
Likes: 0
From: JACKSONVILLE FL
Default

Originally Posted by HumanVette
FASTENUF does yours do the same?
Yep, as soon as the car shuts off, my fuel pressure goes almost instantly to zero.

I did talk to Will about the hard start problem, before it started to take soo long to start. He said that sometimes the fuel will leak out past the regulator, but that it shouldn't all leak out. Should hold a small amount of pressure.

Did talk to my installer about putting in a check valve, but if thats doesn't work, how do you keep it from leaking past the regulator?
Reply
Old Nov 15, 2011 | 04:43 PM
  #19  
FASTENUF's Avatar
FASTENUF
Thread Starter
Racer
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Jun 2003
Posts: 464
Likes: 0
From: JACKSONVILLE FL
Default

What are the effects of fuel becoming too warm??

Took my car out this morning after it sat all night. Fired right up, no delay at all. Unfortunatley after a couple of errands it was back to taking 2-3 seconds to start up.
Reply

Get notified of new replies

To return style fuel system





All times are GMT -4. The time now is 10:29 PM.

story-0
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-1
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-2
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-3
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-4
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE
story-5
10 Things C8 Corvette Owners Hate (But Won't Tell You)

Slideshow: 10 things C8 Corvette owners hate, but won't tell you.

By Joe Kucinski | 2026-04-01 18:36:07


VIEW MORE
story-6
10 Best Corvettes Coming to Barrett-Jackson Palm Beach 2026!

Slideshow: Should you add one of these incredible Corvettes to your garage?

By Brett Foote | 2026-04-01 18:14:05


VIEW MORE
story-7
Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

Slideshow: Every Corvette Grand Sport explained

By Joe Kucinski | 2026-03-26 07:13:44


VIEW MORE
story-8
Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

Slideshow: Breaking down the 2027 Grand Sport, Grand Sport X, Stingray, and LS6 V8.

By Michael S. Palmer | 2026-03-26 13:48:45


VIEW MORE
story-9
5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

Slideshow: 5 reasons bad drivers crash sports cars & 5 ways to avoid a costly shame!

By Joe Kucinski | 2026-03-25 16:32:55


VIEW MORE