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Old May 23, 2012 | 10:25 AM
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The C6 Z06 pump and the Walbro 400 must not be exactly the same. I killed a Walbro 400 in just 100 gallons of E85. I disassembled the pump and took pictures of the damage. The brushes were completely worn out as well as the armature. Everything else inside the pump looked fine.

I just installed a new Walbro 450 E85 pump last night. Hopefully it lasts longer than the 400 lol.










Last edited by Jeremy@RPMTransmissions; May 23, 2012 at 02:17 PM.
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Old May 23, 2012 | 10:31 AM
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Buddy, I wish you get this figured out very soon. Check the wiring. At least do some tracking to make sure everything is fine.

Please update us with the progress. I have a feeling that you will be able to track it this Friday
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Old May 23, 2012 | 10:46 AM
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Originally Posted by walhan_qtr
My 4th or 5th fuel pump just went out on me today. This one have even less miles than the previous one. Probably around 400miles!!!!

There must be something causing those fuel pumps to go out but can't figure it out. None of the wires or anything else got changed. All stock. All we did this time is -8an feed line, and reused the stock feed line as a return line.

Is it just luck? E85? Or is it possible that something else is causing those pumps to go out on me!!!!?

I am getting frustrated. I didn't have a lot of fun in this car ever since I got it rebuilt. It spends most of its time at the shop.

A wise man told me not too long ago to get some 5gal fuel and set this thing on fire but I didn't listen to him LOL

Any ideas? Since it will need a new pump might as well get the walbro 450 pump

this is on my C6 Z06. 441ci N/A with nitrous. I have a dedicated fuel cell for the nitrous
I would have put a IED under that b!t@h

If you been getting the E85 in the same gas station they might have water in the tank and killing your pump. Change gas station.

This happen to my truck and have gone through two pumps on e85. The dealer told me to change gas station. I also bought a e85 tester on eBay for $7.

Hope that helps.
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Old May 23, 2012 | 12:16 PM
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I've got 10,000 of strait E85 in my car, stock fuel pump with 60lb injecotors.

Ive driven it to New Jersey and back twice... been all over everywhere, not a single hiccup of an issue.

Jeremy here at work bought a 400 and switched to E85 and the pump failed within 2 weeks. He just ordered the 450 pump which is E85 rated and installed it.
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Old May 23, 2012 | 03:43 PM
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^ So it's probably safe to say the 400's are not rated for E85 as some say they are. But the new 450's will be and are rated that way directly from Walbro.
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Old May 23, 2012 | 03:49 PM
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Originally Posted by GAMEOVR
^ So it's probably safe to say the 400's are not rated for E85 as some say they are. But the new 450's will be and are rated that way directly from Walbro.
Yes it is safe to say that the Walbro 400 is not E85 compatible. They stressed that it isn't safe for E85. The Walbro 450 is safe for E85.
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Old May 23, 2012 | 03:52 PM
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Originally Posted by Jeremy@RPMTransmissions
Yes it is safe to say that the Walbro 400 is not E85 compatible. They stressed that it isn't safe for E85. The Walbro 450 is safe for E85.

How much do you think that pump with 12v is good for on E85 by itself to the tires?
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Old May 23, 2012 | 03:52 PM
  #28  
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http://finance.yahoo.com/news/ti-aut...191400485.html
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Old May 23, 2012 | 04:10 PM
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Originally Posted by Streetk14
Out of curiosity, have you bench tested any of these failed pumps after removal? What's the symptom when they fail? Most oem fuel pump failures I see are because the pumps seize (or fail internally) and won't make any noise.

I'm just wondering if you have some intermittent wiring problem that makes you think your pumps keep failing. Bench testing should answer that, though.

Gotta be frustrating...
no because they were all fixed under warranty and when I asked they said they just replaced them without looking into the problem. the first pump I noticed the car started acting up and like fuel cut. turned the car off and came back and it wont start. it will turn but wont start. the other ones there was no sign what so ever. I just park the car and an hour or two later when I try to fire it up it wont start.

all of the ones that failed on me stopped making any noise and thats how I know its the fuel pump. my fuel pressure gauge when I turn the car doesn't move and the car wont start. I checked the relay and the fuse and both are ok so it has to be the fuel pump.

I replaced the pump and car works fine for couple months and then again same problem. I had over 40k miles on my first pump and everything was fine until I switched to E85. a month or two after switching to E85 the pump failed on me.

we will test this pump and check the internals and see what might be causing the problem.......

Originally Posted by RyneZ06
i dont know whats up with yours man... i switched to e85 with mine, with no issues, only mods to my fuel system are 1000cc injectors, and a Boost-a-pump
Yes its weird. I know you and at least another 20 Z06s that did the switch without a problem. I just dont know why mine is acting up

Last edited by walhan_qtr; May 23, 2012 at 04:13 PM.
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Old May 23, 2012 | 04:16 PM
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Originally Posted by Jeremy@RPMTransmissions
The C6 Z06 pump and the Walbro 400 must not be exactly the same. I killed a Walbro 400 in just 100 gallons of E85. I disassembled the pump and took pictures of the damage. The brushes were completely worn out as well as the armature. Everything else inside the pump looked fine.

I just installed a new Walbro 450 E85 pump last night. Hopefully it lasts longer than the 400 lol.









I am glad you posted this Jeremy. what pump did you have before the 400?? was it a Z06 pump? did that one fail on you??? or what was the reason you switched to the 400?

I am only asking because I had the same problem with the Z06 pump and not just one.

I too just ordered the walbro 450LPH and I should get it Thursday. I too hope it will last longer than 400miles LOL
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Old May 23, 2012 | 04:24 PM
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Originally Posted by fe9_fe9
Buddy, I wish you get this figured out very soon. Check the wiring. At least do some tracking to make sure everything is fine.

Please update us with the progress. I have a feeling that you will be able to track it this Friday
I will... thanks

Originally Posted by GIO-305
I would have put a IED under that b!t@h

If you been getting the E85 in the same gas station they might have water in the tank and killing your pump. Change gas station.

This happen to my truck and have gone through two pumps on e85. The dealer told me to change gas station. I also bought a e85 tester on eBay for $7.

Hope that helps.
LOL probably under both vettes.... that one is not doing any better. first fuel system problems, then clutch, and now tranny. who knows what that POS is hiding too hahaha

I get my fuel usually from the same station and its the best here in town. I have tested it and its always true E85. My friends are using the same station for over 5 years now on STis,Evos, and Supras and not a single problem with them. so I know its not that station... or I hope not as its only across the street from where I live. the other one is 10miles away (20 back and forth) lol

Last edited by walhan_qtr; May 23, 2012 at 04:38 PM.
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Old May 23, 2012 | 04:25 PM
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Originally Posted by walhan_qtr
I am glad you posted this Jeremy. what pump did you have before the 400?? was it a Z06 pump? did that one fail on you??? or what was the reason you switched to the 400?

I am only asking because I had the same problem with the Z06 pump and not just one.

I too just ordered the walbro 450LPH and I should get it Thursday. I too hope it will last longer than 400miles LOL
This pump is in my LS7 powered C5. I had a Walbro 255 in the car befor but it wasn't enough pump to feed my new setup with E85. I went with the 400 because I didn't know about the 450lph pump.

I know quite a few people that had been running E85 through their 255s with no problems so I assumed that the 400 would be the same way. I was wrong...
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Old May 23, 2012 | 04:26 PM
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Originally Posted by TJ@RPMtransmissions
I've got 10,000 of strait E85 in my car, stock fuel pump with 60lb injecotors.

Ive driven it to New Jersey and back twice... been all over everywhere, not a single hiccup of an issue.

Jeremy here at work bought a 400 and switched to E85 and the pump failed within 2 weeks. He just ordered the 450 pump which is E85 rated and installed it.
wow two weeks!! mine lasted a little longer LOL almost 2 months.

do you guys think it might be something with the wiring that causes the fuel pump to fail. because as I mentioned even the stock ones failed on me (3 times) and they all didnt last very long. couple months or so.........??

Last edited by walhan_qtr; May 23, 2012 at 04:38 PM.
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Old May 23, 2012 | 04:32 PM
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Originally Posted by GAMEOVR
^ So it's probably safe to say the 400's are not rated for E85 as some say they are. But the new 450's will be and are rated that way directly from Walbro.
Originally Posted by Jeremy@RPMTransmissions
Yes it is safe to say that the Walbro 400 is not E85 compatible. They stressed that it isn't safe for E85. The Walbro 450 is safe for E85.

Originally Posted by Jeremy@RPMTransmissions
This pump is in my LS7 powered C5. I had a Walbro 255 in the car befor but it wasn't enough pump to feed my new setup with E85. I went with the 400 because I didn't know about the 450lph pump.

I know quite a few people that had been running E85 through their 255s with no problems so I assumed that the 400 would be the same way. I was wrong...


See I have done some readings on the walbro 400 before I ordered one. and yes even though Walbro says its not E85 compatible, a lot of people are still running it for over 10k miles without a problem. I got this from the Subaru forums and even some people are running them on Evos. I have also contacted a vendor over there that sell those pumps and he said the same thing. he said he never received a single email about the hunderds of 400 pumps he sold over the past I dont know 4-5 years.

but they also run a little less pressure on those pumps on those STIs and EVOs maybe thats why?? It doesnt make sense but I just dont know what else might be causing the problem lol
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Old May 24, 2012 | 07:19 PM
  #35  
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Yea some of my Evo friends run the 400 pump on e85 without any issues. They do run lower base fuel pressure (43psi) but at 30psi of boost you're at 73psi, so they do get run at high pressures.

Are you going to put the Walbro 450 in the stock fuel hanger? If so let me know how well it fits, as I would probably buy the same if my z06 pump ever fails. Also interested to see what HP level it supports, with or without a BAP.
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Old May 25, 2012 | 12:51 PM
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Was this F90000262 pump run with the factory regulator/return system?
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Old May 25, 2012 | 02:01 PM
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Originally Posted by ashanson
Yea some of my Evo friends run the 400 pump on e85 without any issues. They do run lower base fuel pressure (43psi) but at 30psi of boost you're at 73psi, so they do get run at high pressures.

Are you going to put the Walbro 450 in the stock fuel hanger? If so let me know how well it fits, as I would probably buy the same if my z06 pump ever fails. Also interested to see what HP level it supports, with or without a BAP.
Yes I got the new walbro 450 yesterday. its goin on the car today.
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To another fuel pump!!!! WTH!!?

Old May 25, 2012 | 02:03 PM
  #38  
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Originally Posted by Racetronix
Was this F90000262 pump run with the factory regulator/return system?
no. we deleted the factory regulator and did a new return system using -8am feedline and -6 return. Aeromotive Regulator and fuel rails. pressure was set at 56psi at idle.

Thanks
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Old May 26, 2012 | 08:29 PM
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so we put everything back together and we were testing it. fuel pressure is good seems like the pump is working good. we checked the wiring everything is good. but of course it cant be that easy!!?
my fuel gauge didnt work so we had to pull it out again checked the floater and it was free and worked fine no lines blocking it or anything. then we looked at the sender unit and that little thingy with the two metals that touches the board of the sender unit is worn out and it doesn't touch the board very well..

problem is they dont sell that by itself you have to buy the whole thing which cost ~$350 I was going to say f**k the fuel gauge and we were ready to put it back but then realized I will have to do it at some point so few more days wont hurt. with my luck we will have to pull the tanks in couple of months anyway why fix it now LOL but I thought maybe this time it will last a little longer. 6months or so HAHA


btw we checked the old pump and it wasnt working. I will still send it to see what caused it to fail, hopefully it was just E85... as I would hate if there is another problem causing those pumps to go bad......
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Old May 26, 2012 | 09:15 PM
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anyone have this piece by any chance off an older sender unit that one of you might have replaced???


this is what I am looking for





it goes here on the driver side tank...



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