Problems with pistons breaking help!
I was told I can go ahead and drive the car hard... No breaking in if that is what you mean.
The problem now is where can I drive in and have the car tuned properly?
That said, I'm a little baffled by what happened. Mainly because I've always thought of the shop you used as being pretty thorough and reputable. I wasn't totally happy with the tune they did for me, but it was definitely safe. They made a ton of loaded dyno pulls, and even pulled the plugs.
Maybe you have something strange going on with the fuel system. Do you have a wideband and/or fuel pressure gauge in the car? A wideband is a requirement in my opinion. Fuel pressure is good to be able to monitor, but not totally necessary if you can monitor AFR.
I haven't dealt with your shop in a long time, but I run into the owner every now and then at events. Their cars always runs strong and stay together from what I've seen. Unless something has changed, I wouldn't think your failures were due to an overly aggressive tune. I could be wrong, and without seeing the tune file it's pretty hard to say.
Best of luck. Let us know if we can help at all.
Do not go with a pulley with edges on it, that's only a band aid and if the alignment is off it will roll the belt over and destroy it rather then just jumping a rib. Most likely the tensioner bracket needs to be adjusted, you can look down over the head unit pulley and see the misalignment of the belts if that is the case.
For the amount of boost you have and the power made on a Mustang dyno tells me the timing is too aggressive for 91 octane, hence the cracked pistons. You can either add meth injection, use octane boost, or lower timing/power down to keep things happy.
If I can assist with the tuning or belt alignment feel free to call-PM or email any time.
Thanks! Ive used the supercharger for 100 miles since june because of all the problems. I havent had any real fun yet.
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You honestly dont know youre just internet guessing too, the ONLY way youll know is if you are watching the belt while on the dyno or have a dayco tool used to laser align it but a tensioner is not gonna push the pulley off a rib when its a simple flat tensioned area just imo! unless your saying your tensioners are off horizontal axis too but they should all run flush with strong bearings.. How would a flat tensioner or idler pulley cause a serpentine belt to spin off a rib? Makes no sense..
I disagree, the A&A pulley is smart and doesnt mask anything IF your kit is made right simply putting that pulley on for me didnt mask anything it corrected the issue and ive NEVER had a belt look like THAT since.. Not one schredded either Tks to A&A..:thumbsup: Only flip drive pulleys have broken my 4 rib belt twice! which is the weak link of the flip drive..
Same as i never liked the cog idea as i said a whiiile ago and seeing how it doesnt work well on flip drive imo.. but nobody will tell the truth it will be deleted or masked the masses jump on etc.. Cogs are much more difficult to get perfect and aligning cog teeth are a nightmare vs aligning a serpentine setup.. All just opinions again..
OP you or your shop will need to actually fix it.. Same with pistons blowing, its just internet guessing for the most part. Good luck in your tough journey. All these blower items have a breaking point so dig deep you need to spec every single item down to the bearing.. these things dont break by surprise, they have a max rpm on each pulley, pump, bolt, bearing, and belt but im sure ECS calculated all of that before production to ensure us a perfect kit..
You honestly dont know youre just internet guessing too, the ONLY way youll know is if you are watching the belt while on the dyno or have a dayco tool used to laser align it but a tensioner is not gonna push the pulley off a rib when its a simple flat tensioned area just imo! unless your saying your tensioners are off horizontal axis too but they should all run flush with strong bearings.. How would a flat tensioner or idler pulley cause a serpentine belt to spin off a rib? Makes no sense..
You honestly dont know youre just internet guessing too, the ONLY way youll know is if you are watching the belt while on the dyno or have a dayco tool used to laser align it but a tensioner is not gonna push the pulley off a rib when its a simple flat tensioned area just imo! unless your saying your tensioners are off horizontal axis too but they should all run flush with strong bearings.. How would a flat tensioner or idler pulley cause a serpentine belt to spin off a rib? Makes no sense..
I disagree, the A&A pulley is smart and doesnt mask anything IF your kit is made right simply putting that pulley on for me didnt mask anything it corrected the issue and ive NEVER had a belt look like THAT since.. Not one schredded either Tks to A&A..:thumbsup: Only flip drive pulleys have broken my 4 rib belt twice! which is the weak link of the flip drive..
Same as i never liked the cog idea as i said a whiiile ago and seeing how it doesnt work well on flip drive imo.. but nobody will tell the truth it will be deleted or masked the masses jump on etc.. Cogs are much more difficult to get perfect and aligning cog teeth are a nightmare vs aligning a serpentine setup.. All just opinions again..
OP you or your shop will need to actually fix it.. Same with pistons blowing, its just internet guessing for the most part. Good luck in your tough journey. All these blower items have a breaking point so dig deep you need to spec every single item down to the bearing.. these things dont break by surprise, they have a max rpm on each pulley, pump, bolt, bearing, and belt but im sure ECS calculated all of that before production to ensure us a perfect kit..

Yes 100% the flat tensioner can cause belt alignment issues. Seen it MANY MANY times.
Again this is IMO and I have ran a street cog before and its a nightmare. Not that others havent had issues on here and if cog is so amazing why is it discontinued? Just my thoughts.
Since there is absolutely nothing on Earth that is "perfect" I like the idea of a lip on the pulley's if at all possible.




The issue with the edged pulleys and the reason we do not use them is because if the belt jumps a rib it rolls the belt over and cuts a rib off. Before it comes completely off it slings around the engine compartment cutting hood liners etc.
With a non edged pulley it just jumps a rib and continues on often without the driver even being aware until something under the hood is being serviced.
A properly set up belt does not typically ever jump a rib, so we feel it is the better of the two evils so to speak.

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I just dont want to break more pistons. Im not prepared to keep on paying $1xxx every couple of weeks.












