C6 Tech/Performance LS2, LS3, LS7, LS9 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

C6 Halltech intake coming apart?

Thread Tools
 
Search this Thread
 
Old Jun 21, 2006 | 01:23 AM
  #41  
ricatthebeach's Avatar
ricatthebeach
Drifting
10 Year Member
 
Joined: May 2005
Posts: 1,659
Likes: 0
From: Las Vegas Location: Earth
Default

I had the problem of the filter falling off when I first installed it. Here how I fixed it. Instead of tightening the hose clamp with a screwdriver, I tightened it with a socket and ratchet. I was able to clamp the hose tighter than with a screwdriver and seems to have fixed it. Simple as that!
Reply
Old Jun 21, 2006 | 05:52 PM
  #42  
Halltech's Avatar
Halltech
Supporting Vendor
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Mar 2002
Posts: 13,099
Likes: 672
From: Bristol, Tennessee
St. Jude Donor '09
Default

Originally Posted by KDH
After the filter on the first Halltech I bought kept slipping off, I ended up overtightening the clamp on the air bridge, causing it to collapse around the edge. I contacted Jim Hall, who immediately sent me a new one. That one didn't collapse, but it still kept working itself loose from the filter (albeit more slowly). I ended up taking it off and reinstalling the factory unit.

I'd like to try it again, but don't hold out much hope for success the third time around. It seems to me that supporting the unit from the bottom of the filter would alleviate the problem. Any thoughts on a good way to do this, or if this would even work? Thanks in advance for any suggestions.
I wish folks would email me or call with these issues. We just tried some spray contact cement on the end of the bridge and installed the filter, tightened the hose clamp and let it set up. No way it is coming off.

On future systems, we may include a tube of adhesive to augment the sealing of the filter.
Reply
Old Jun 21, 2006 | 06:19 PM
  #43  
jimman's Avatar
jimman
Le Mans Master
20 Year Member
 
Joined: Nov 1999
Posts: 7,695
Likes: 51
From: Imperial Beach CA
Default

Originally Posted by Jim Hall
I wish folks would email me or call with these issues. We just tried some spray contact cement on the end of the bridge and installed the filter, tightened the hose clamp and let it set up. No way it is coming off.

On future systems, we may include a tube of adhesive to augment the sealing of the filter.
No problem with the C6 but with the 02 C5 I used RTV because I tightened too much and it deformed the tube and the RTV filled that gap.
Reply
Old Jun 21, 2006 | 06:23 PM
  #44  
glennhl's Avatar
glennhl
Le Mans Master
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Feb 2006
Posts: 5,762
Likes: 4
From: Chandler Arizona
Default

Originally Posted by glennhl
Jim,
I agree with the numbers, you get around 2.5 hp for the bigger filter, but where does the rest come from if it's good for 10 hp?

Thanks,
Glenn
I'm still curious where the other 7.5 hp is coming from? Is the factory bridge really that bad?
Reply
Old Jun 21, 2006 | 06:30 PM
  #45  
05_C6Z51's Avatar
05_C6Z51
Pro
 
Joined: Apr 2005
Posts: 535
Likes: 0
Default

No problem with mine. I drive it hard and have over 20K miles on it.
Reply
Old Jun 21, 2006 | 06:31 PM
  #46  
jimman's Avatar
jimman
Le Mans Master
20 Year Member
 
Joined: Nov 1999
Posts: 7,695
Likes: 51
From: Imperial Beach CA
Default

Originally Posted by glennhl
I'm still curious where the other 7.5 hp is coming from? Is the factory bridge really that bad?
I don't think the stock unit is that bad when you consider the best increase is around 10hp on a 400hp motor with the aftermarket ones. I changed the filter of the stock setup to K&N and did before and after dyno pulls with repeatability thrown in for good measure and there was no difference. So the only thing left was a pressure variance do to tube geometry
Reply
Old Jun 21, 2006 | 08:19 PM
  #47  
glennhl's Avatar
glennhl
Le Mans Master
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Feb 2006
Posts: 5,762
Likes: 4
From: Chandler Arizona
Default

Originally Posted by jimman
I don't think the stock unit is that bad when you consider the best increase is around 10hp on a 400hp motor with the aftermarket ones. I changed the filter of the stock setup to K&N and did before and after dyno pulls with repeatability thrown in for good measure and there was no difference. So the only thing left was a pressure variance do to tube geometry

I have read people gaining 10 hp and I've also read people gaining only 2 hp. I admit that a filter element that has 2 inches of water less pressure drop is good for 2 hp. But I'd be surprised if the aftermarket bridges have much less pressure drop than the factory one. The next time I'm on a dyno, I'll take in my stock filter setup to get a back to back.

Thanks,
Glenn
Reply
Old Jun 21, 2006 | 09:14 PM
  #48  
midnite902's Avatar
midnite902
Burning Brakes
 
Joined: Oct 2005
Posts: 1,131
Likes: 0
From: Dallas Texas
Default

Originally Posted by Irv
This sums up my reaction, but even though Hall blew me off, and suggested I just sell the Stinger in this Forum if I'm not happy with it
Originally Posted by Jim Hall
I wish folks would email me or call with these issues.
Anyone else pick up a discrepancy here?
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-1

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-2

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-3

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-4

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-5

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-6

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-7

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-8

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-9

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
Old Jun 21, 2006 | 10:00 PM
  #49  
npm's Avatar
npm
Instructor
 
Joined: Mar 2006
Posts: 123
Likes: 0
From: az
Default

Originally Posted by midnite902
Anyone else pick up a discrepancy here?
yeah, irv has no clue how to put on an air filter and is full of it.

Last edited by npm; Jun 24, 2006 at 03:20 PM.
Reply
Old Jun 22, 2006 | 09:38 AM
  #50  
KDH's Avatar
KDH
Instructor
 
Joined: Mar 2005
Posts: 195
Likes: 0
Default

Originally Posted by Jim Hall
I wish folks would email me or call with these issues. We just tried some spray contact cement on the end of the bridge and installed the filter, tightened the hose clamp and let it set up. No way it is coming off.

On future systems, we may include a tube of adhesive to augment the sealing of the filter.
Jim

Thanks for the response. I wasn't trying to slam you or your product. In fact, I'm very impressed with your outstanding level of customer service, and I should have contacted you directly. I'm going to try the adhesive, but is there any particular brand I should use? As I recall from the installation instructions, you advised against using any type of silicone product to secure the PCV valve, as it might affect the O2 sensor. Thanks.
Reply
Old Jun 22, 2006 | 12:16 PM
  #51  
Halltech's Avatar
Halltech
Supporting Vendor
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Mar 2002
Posts: 13,099
Likes: 672
From: Bristol, Tennessee
St. Jude Donor '09
Default

Originally Posted by KDH
Jim

Thanks for the response. I wasn't trying to slam you or your product. In fact, I'm very impressed with your outstanding level of customer service, and I should have contacted you directly. I'm going to try the adhesive, but is there any particular brand I should use? As I recall from the installation instructions, you advised against using any type of silicone product to secure the PCV valve, as it might affect the O2 sensor. Thanks.
No silicone. I use a 3M spray #74 or 90 adhesive now on our installs, and the filter is not going to come of. Just a little goes a long way.

The filter is heavy, which makes cleaning the 1" flange thoroughly with Acetone mandatory to remove any oil that may have worked its way into the flange area during shipment. This information is on our installation video.
__________________

"World Class Performance for your Corvette"
Intake Design and Engineering since 1999
Halltech Systems, LLC
423-915-6056

For service email:
orders@halltechsystems.com

www.halltechsystems.com




















Reply
Old Jun 22, 2006 | 12:18 PM
  #52  
Halltech's Avatar
Halltech
Supporting Vendor
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Mar 2002
Posts: 13,099
Likes: 672
From: Bristol, Tennessee
St. Jude Donor '09
Default

Originally Posted by 05_C6Z51
No problem with mine. I drive it hard and have over 20K miles on it.
Thanks for the kudos. Your experience is the rule.
Reply
Old Jun 22, 2006 | 12:19 PM
  #53  
Halltech's Avatar
Halltech
Supporting Vendor
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Mar 2002
Posts: 13,099
Likes: 672
From: Bristol, Tennessee
St. Jude Donor '09
Default

Originally Posted by npm
yeah, i am going to go with irv is full of it.
Irv just needs to let me know if he wants to try a new bridge and filter. He can call me at 262-963-4300 or email me at jim@corvettec5.com to get a replacement under warranty.
Reply
Old Jun 22, 2006 | 12:29 PM
  #54  
Halltech's Avatar
Halltech
Supporting Vendor
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Mar 2002
Posts: 13,099
Likes: 672
From: Bristol, Tennessee
St. Jude Donor '09
Default

Originally Posted by glennhl
I have read people gaining 10 hp and I've also read people gaining only 2 hp. I admit that a filter element that has 2 inches of water less pressure drop is good for 2 hp. But I'd be surprised if the aftermarket bridges have much less pressure drop than the factory one. The next time I'm on a dyno, I'll take in my stock filter setup to get a back to back.

Thanks,
Glenn
As everyone who have ever dynoed the C6 can attest, dyno numbers can be 10 to 12 RWHP different from one dyno day to the next. We saw 11 RWHP on the same car, same dyno, same day, with no other changes.

I think Jimman has done more dyno testing of our C6 Stinger than anyone else on the forum, he might be able to relate his experiences to us.

You can also check with our Warehouse Distributors, 21st Century Muscle Cars, LG Motorsports, Corvette Central, A&A Corvette, Corvette Accessories Unlimited, Livernois Performance, Norris Motorsports, Extreme Motorsports, Dragon's Breath Performance, Finish Line Performance, New Era Performance, and Corvette Garage. All are forum sponsors, and none have ever reported any issues like this to Halltech. They sell our C6 Stingers by the truckload and must have pretty good results. Give them a call.

Reply
Old Jun 22, 2006 | 12:47 PM
  #55  
jimman's Avatar
jimman
Le Mans Master
20 Year Member
 
Joined: Nov 1999
Posts: 7,695
Likes: 51
From: Imperial Beach CA
Default

Originally Posted by Jim Hall
As everyone who have ever dynoed the C6 can attest, dyno numbers can be 10 to 12 RWHP different from one dyno day to the next. We saw 11 RWHP on the same car, same dyno, same day, with no other changes.

I think Jimman has done more dyno testing of our C6 Stinger than anyone else on the forum, he might be able to relate his experiences to us.

You can also check with our Warehouse Distributors, 21st Century Muscle Cars, LG Motorsports, Corvette Central, A&A Corvette, Corvette Accessories Unlimited, Livernois Performance, Norris Motorsports, Extreme Motorsports, Dragon's Breath Performance, Finish Line Performance, New Era Performance, and Corvette Garage. All are forum sponsors, and none have ever reported any issues like this to Halltech. They sell our C6 Stingers by the truckload and must have pretty good results. Give them a call.


Reply
Old Jun 22, 2006 | 12:55 PM
  #56  
Halltech's Avatar
Halltech
Supporting Vendor
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Mar 2002
Posts: 13,099
Likes: 672
From: Bristol, Tennessee
St. Jude Donor '09
Default

Originally Posted by jimman
It appears that the Halltech C6 Stinger made 18.77 RWHP over your baseline with the K&N/Exhaust setup.

The Halltech C6 Stinger setup was without programming, correct?

Halltech without programming was 9.5 RWHP over just the OE stock intake with programming?

So what were the Halltech numbers with programming, or is programming unnecessary in your opinion with our intake?
Reply
Old Jun 22, 2006 | 01:06 PM
  #57  
jimman's Avatar
jimman
Le Mans Master
20 Year Member
 
Joined: Nov 1999
Posts: 7,695
Likes: 51
From: Imperial Beach CA
Default

Originally Posted by Jim Hall
It appears that the Halltech C6 Stinger made 18.77 RWHP over your baseline with the K&N/Exhaust setup.

The Halltech C6 Stinger setup was without programming, correct?

Halltech without programming was 9.5 RWHP over just the OE stock intake with programming?

So what were the Halltech numbers with programming, or is programming unnecessary in your opinion with our intake?
We did the programing first after the base line. We then installed the tric and ran another pull without any further tune and got what you see on the graph. No further tuning got any further improvement so I just left the graph as is. The significant thing Jim and you already know this is the delta above the peak that is significant not the peak persay.
Reply
Old Jun 22, 2006 | 03:42 PM
  #58  
glennhl's Avatar
glennhl
Le Mans Master
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Feb 2006
Posts: 5,762
Likes: 4
From: Chandler Arizona
Default

Originally Posted by jimman
We did the programing first after the base line. We then installed the tric and ran another pull without any further tune and got what you see on the graph. No further tuning got any further improvement so I just left the graph as is. The significant thing Jim and you already know this is the delta above the peak that is significant not the peak persay.
So I'm still waiting for an answer to my original question. If the filter is only worth an additional 2.5 hp according to Donaldson's own numbers, where is the other 7.5 hp coming from? Are the factory bridges really that bad?
Reply




All times are GMT -4. The time now is 10:06 PM.

story-0
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-1
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-2
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-3
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-4
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-5
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-6
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-7
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-8
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-9
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE