C6 Tech/Performance LS2, LS3, LS7, LS9 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Vararam install nightmare....

Thread Tools
 
Search this Thread
 
Old Dec 25, 2007 | 06:23 PM
  #1  
1.8t's Avatar
1.8t
Thread Starter
Drifting
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Feb 2007
Posts: 1,843
Likes: 12
From: Alpharetta Georgia
Default Vararam install nightmare....

Well, Vararams instructions are the worst instructions I have ever seen on any product on the market...bar none. Problems were mostly with the shroud. I used their template....it didn't create a big enough hole. I had to retrim 3 or 4 times, but remember that I would only find out it wouldn't fit until I had the whole thing together and was trying to make it "fit" on the throttle body. Their instructions for us 08 owners for the bracket and bolt relocation are HORRID. They show you the existing bracket in the picture, and for some reason don't even show you the relocated bracket/bolt location. This leaves you to figure out which bolt to use on the oil cooler and to find a place to mount the bracket to the car. I have no idea why they show you what you can already see. Now on to the biggest issue. I have the thing on, and the car runs fine, the bracket that the base uses to mount to the car is the flimsiest piece of crap I have ever seen, but the hood definitely makes contact with the intake. I have the intake as low as it can be mounted, and the bridge to the throttle body is pressing on the top radiator cover, so it can't go any lower. I can close the hood, but when I pop it, the thing shoots up so you can tell its making contact. I have no idea what to do about that. All said and done, this is the biggest pos I have ever seen and unless I get 3mph more on my trap at the track, it was NOT worth it. BTW, yes, I am mechanically inclined. I have swapped motors(hondas), installed cams(Evos), and built turbo kits(Evos)....none of that has ever fought me as much as this product.

Update #2 on page 2

Update #3 on page 3

Last edited by 1.8t; Dec 26, 2007 at 10:26 PM.
Old Dec 25, 2007 | 06:33 PM
  #2  
HawaiiC6's Avatar
HawaiiC6
Safety Car
10 Year Member
 
Joined: Oct 2007
Posts: 4,269
Likes: 4
From: Mililani HI
Default

Sorry you went through that, did you check on the board for additional instructions or helpful hints.

The 06 and 07 with the help of the board made it very easy. Did several of them and got the cutting down pretty damn close and very neat.
Old Dec 25, 2007 | 06:38 PM
  #3  
Bushong572's Avatar
Bushong572
Burning Brakes
 
Joined: Mar 2006
Posts: 946
Likes: 0
From: Midland, TX........ 550 RWHP/520 RWTQ (A6)
Default

I know exactly what you mean. I installed one on my 06 (before the maggie), I could not believe the fit and finish, the two halves would not even seal properly. It took me 1/2 day to get the thing to fit correctly. I couldn't stand the way it went thru the shroud. I have the LPE CAI now..........what a difference in quality and design. If I ever buy another one, it will be LPE or Callaway.
Old Dec 25, 2007 | 06:52 PM
  #4  
1.8t's Avatar
1.8t
Thread Starter
Drifting
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Feb 2007
Posts: 1,843
Likes: 12
From: Alpharetta Georgia
Default

I used the forum only as a last resort, should have used it as my primary source as it solved all the problems I was having. Anyways, can anyone tell me how/what they did to the intake to keep it from hitting the hood? Its on now and working, but I do not like the fact that it touches the hood.
Old Dec 25, 2007 | 06:54 PM
  #5  
bunk22's Avatar
bunk22
Safety Car
10 Year Member
 
Joined: May 2005
Posts: 3,990
Likes: 1
From: Corpus Christi Texas
Default

I'm not mechanically inclined and mine fit just fine. The shroud cutting was a pain but it fit once the shroud hole was big enough. You're right though, the template is not big enough. Just be glad you didn't cut your condensor like I did. The VR certainly would not be worth it if it wasn't for the performance. I gained a consistent .2 and 2mph in the 1/8th. Performance over quality in this case.
Old Dec 25, 2007 | 06:55 PM
  #6  
CHASLS2's Avatar
CHASLS2
Team Owner
 
Joined: Aug 2006
Posts: 57,804
Likes: 1
From: Portrichey FL
St. Jude Donor '13
Default

My VR fit like a glove on install with my 06 a6.
Old Dec 25, 2007 | 07:36 PM
  #7  
goatts's Avatar
goatts
Safety Car
 
Joined: Nov 2006
Posts: 3,860
Likes: 5
From: Tampa FL
Default

Just finished installing mine. Did research ahead of time on forum and I had a good article from one of the vette mags. I knew ahead of time that the instructions were poor and I would have to keep trimming the hole until it fit. Any CAI where you're cutting the shroud is a PIA. At least with Vararam you can leave the shroud in the car. Not sure what flimsy bracket you're talking about. I found the unit to be well made. Installation went fine.

Last edited by goatts; Dec 25, 2007 at 07:39 PM.
Old Dec 25, 2007 | 07:50 PM
  #8  
KarlK's Avatar
KarlK
Team Owner
 
Joined: Sep 2006
Posts: 67,021
Likes: 51
From: Beats UD regularly playing 3D chess, and at life
Default

One word;

CALLAWAY
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-1

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-2

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-3

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-4

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-5

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-6

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-7

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-8

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
story-9

5 MOST and 5 LEAST Popular Corvette Model Years in History!

 Joe Kucinski
Old Dec 25, 2007 | 07:58 PM
  #9  
dennis50nj's Avatar
dennis50nj
Race Director
10 Year Member
 
Joined: Mar 2005
Posts: 11,549
Likes: 27
From: Southampton NJ
Default

Originally Posted by KarlK
One word;

CALLAWAY
three words eleven twenty one
Old Dec 25, 2007 | 08:09 PM
  #10  
1.8t's Avatar
1.8t
Thread Starter
Drifting
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Feb 2007
Posts: 1,843
Likes: 12
From: Alpharetta Georgia
Default

I knew going in I was going to have install problems as that is what I read on this website from a lot of people. However, I also know that it is the best performing intake....so I was willing to put up with the install. However, I didn't think it would be this bad. All I really care about now is getting it low enough to keep from hitting the hood. The bracket the lower half uses is keeping the unit from going any lower as it is attached to the front cross memeber...maybe I should find another pair of holes to attach it too as the instructions didn't really specify.

Last edited by 1.8t; Dec 26, 2007 at 10:29 PM.
Old Dec 25, 2007 | 08:13 PM
  #11  
CHASLS2's Avatar
CHASLS2
Team Owner
 
Joined: Aug 2006
Posts: 57,804
Likes: 1
From: Portrichey FL
St. Jude Donor '13
Default

Originally Posted by dennis50nj
three words eleven twenty one
???
Old Dec 25, 2007 | 08:14 PM
  #12  
DEV-06C6's Avatar
DEV-06C6
Instructor
10 Year Member
 
Joined: Nov 2006
Posts: 210
Likes: 0
From: Columbus IN
Default

Fit it in without the bracket attached and see how much lower it is before raising to attach the bracket. Take the bottom unit out and drill new holes the required distances. Mine was about 1/2 inch. Silicone the old holes, bolt the brace to the unit and then bolt the assembly to the car.
Old Dec 25, 2007 | 08:15 PM
  #13  
dennis50nj's Avatar
dennis50nj
Race Director
10 Year Member
 
Joined: Mar 2005
Posts: 11,549
Likes: 27
From: Southampton NJ
Default

Originally Posted by 1.8t
I knew going in I was going to have install problems as that is what I read on this website from a lot of people. However, I also know that it is the best performing intake....so I was willing to put up with the install. However, I didn't think it would be this bad. All I really care abot now is getting it low enough to keep from hitting the hood. The bracked the lower half uses is keeping the unit from going any lower as it is attached to the front cross memeber...maybe I should find another pair of holes to attach it too as the instructions didn't really specify.
take the bolts out off the bracket, then put the bottom air intake inplace to go over the biscuts in the grill, have someone hold that in place then put the bracket bolts in
Old Dec 25, 2007 | 08:17 PM
  #14  
NHRA95's Avatar
NHRA95
Drifting
10 Year Member
 
Joined: Dec 2004
Posts: 1,518
Likes: 1
Default

Sorry 1.8t to hear about your Vararam nightmare. Your experience though will help others with 08's thinking twice about installing one of these CAI's.
Old Dec 25, 2007 | 08:23 PM
  #15  
toro1966's Avatar
toro1966
Pro
10 Year Member
 
Joined: Jun 2006
Posts: 667
Likes: 0
From: Marysville WA
Default

Originally Posted by KarlK
One word;

CALLAWAY
Couldn't agree more!!
Old Dec 25, 2007 | 08:24 PM
  #16  
TEXASRANGER's Avatar
TEXASRANGER
HOOK-EM HORNS
Supporting Lifetime Gold
15 Year Member
Veteran: Air Force
Liked
Top Answer: 1
 
Joined: Aug 2006
Posts: 3,517
Likes: 840
From: Port Aransas, Texas Tx
St. Jude Donor '08
Default

I did mine in about 30 min, no problems. It was easier on my 08 than my 07. The bracket I thought was only for Z06 and I did not use it. I did install the TB spacer and had to figure out which direction the red connection duct went, the one cut at an angle. Glad the Mass air flow sensor was marked top or I would have never figured that out and glad I double checked my friends work though as he left the plastic cover on the new air filter........boy that would have never let any air in.
Old Dec 25, 2007 | 09:28 PM
  #17  
Jim_H's Avatar
Jim_H
Melting Slicks
15 Year Member
 
Joined: Jun 2006
Posts: 2,164
Likes: 3
Default

Originally Posted by bunk22
I gained a consistent .2 and 2mph in the 1/8th. Performance over quality in this case.
I have read a lot of posts about Vararam's quality not being so great, even one online magazine article I read agreed. So I've been hesitant to pick it over the Callaway or LPE.

A lot of people say the Vararam will gain is a few tenths over the stock unit, but I've never heard a claim made for how much the Callaway or the LPE will gain. Anyone have any numbers for these or any others?

Get notified of new replies

To Vararam install nightmare....

Old Dec 25, 2007 | 09:34 PM
  #18  
SnowyATX's Avatar
SnowyATX
Safety Car
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2000
Posts: 3,604
Likes: 395
From: Austin, TX
Default

Originally Posted by NHRA95
Sorry 1.8t to hear about your Vararam nightmare. Your experience though will help others with 08's thinking twice about installing one of these CAI's.
Going Callaway here after here this.....it has pushed me over the fence.
Old Dec 25, 2007 | 09:37 PM
  #19  
n77nxc's Avatar
n77nxc
ZO6 Owner
Supporting Lifetime
15 Year Member
 
Joined: Nov 2007
Posts: 979
Likes: 5
From: Richmond Texas
Default

I installed mine two weekends ago and it was a bear. However, the intake knocked a solid half second off my 1/4 mile time and added 4 mph to the trap. I personally feel the quality of the intake is nice. The shroud was definitely the biggest PITA.

I'm sure you will be happy when you visit the track.
Old Dec 25, 2007 | 09:45 PM
  #20  
bunk22's Avatar
bunk22
Safety Car
10 Year Member
 
Joined: May 2005
Posts: 3,990
Likes: 1
From: Corpus Christi Texas
Default

Originally Posted by Jim_H
I have read a lot of posts about Vararam's quality not being so great, even one online magazine article I read agreed. So I've been hesitant to pick it over the Callaway or LPE.

A lot of people say the Vararam will gain is a few tenths over the stock unit, but I've never heard a claim made for how much the Callaway or the LPE will gain. Anyone have any numbers for these or any others?
It's not like the VR is complete junk...I give it 6 or 7 out of 10 in terms of quality. That is subjective of course. Performance, 10 out of 10. My last intake was the Halltech Stinger. Quality wise, about the same. Performance wise, not even close. If someone wants bang for the buck performance at the dragstrip, where I go often, VR is it. If you don't run your car it shouldn't matter I would think. Go with what looks pretty.



All times are GMT -4. The time now is 01:44 PM.

story-0
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-1
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-2
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-3
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-4
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-5
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-6
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-7
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-8
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-9
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE