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Hot headers cracked my valve covers!

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Old Dec 7, 2008 | 09:49 AM
  #21  
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Originally Posted by Craigster05
Hey Sam,

Can I ask who coated your headers and which coating did you use? Is that your car in the pic? I thought you had LG with slip fits?
Yup, that is my car and those are Kooks 1 3/4 JetHot coated from the now defunct vendor TByrne... I never had LGs...
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Old Dec 7, 2008 | 11:05 AM
  #22  
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Oh Ok...I thought you had said in another thread that you had the slip fits, which is what LG uses...where one pipe "slips" into the other....which is why I said I hated mine as they are a bear to separate after they've been on for awhile. The Kooks and AR use the socket type connector which is much easier to take down. I wish LG had them. I understand that Kooks redid their collector design which resulted in better midrange torque since Guy did his back to back test. I want to get either mine coated, or try a coated set of Kooks or ARs in a back to back dyno and see which is a better way to go.

Here is what mine look like, you'll understand why they can become almost welded together.

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Old Dec 7, 2008 | 11:26 AM
  #23  
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You say you have heat marks on the outside of the valve cover directly above the exhaust port. What exhaust gasket are you using? Could be the gasket is leaking and blowing exhaust gas on the cover?
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Old Dec 7, 2008 | 11:28 AM
  #24  
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Originally Posted by glenB
Ask if the LS9 valve cover is available, the coils mount mount directly to the cover, no mounting plate.

You could also build a small heat shield for directly above the header flange and attach it using a couple of header bolts.

It's interesting that it only damaged the one side, can you datalog or scan that side and watch the O2 function? Just curious why only one side.
I've done a lot of tuning and logging and I can tell you the left and right run about the same. Very wierd that only the right side cracked.


Originally Posted by RoadRebel
Boy, I think you are going to be disappointed when your new ones come.

From what I see in the pics, that is normal tooling marks from the castings. If its not leaking oil out, That's probably what you are seeing. I would pull the other side off and see similar marks on that one as well.

Just trying to save you some aggravation.
"tooling mark" from a casting? I don't think so. Look at the pics again and tell me what kind of "tool" make cracks exactly above the four exhaust ports.
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Old Dec 7, 2008 | 11:43 AM
  #25  
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I am in the process of installing heads so my valve covers are off and my passenger side (only) has the same tooling marks. Don't sweat it.

I tried to take a pic but they hardly even show with my camera. They would be pouring oil from brittle gaskets WAY before the alluminum would crack from heat. I think the paint would bake off the hood long before the valve covers would crack from heat.

Actually, after looking at them again, I think mine are worse than yours. They are not cracks though.

Last edited by JayplaySS2; Dec 7, 2008 at 11:49 AM.
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Old Dec 7, 2008 | 12:17 PM
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Originally Posted by JayplaySS2
I am in the process of installing heads so my valve covers are off and my passenger side (only) has the same tooling marks. Don't sweat it.

I tried to take a pic but they hardly even show with my camera. They would be pouring oil from brittle gaskets WAY before the alluminum would crack from heat. I think the paint would bake off the hood long before the valve covers would crack from heat.

Actually, after looking at them again, I think mine are worse than yours. They are not cracks though.
I'd love to see a pic of yours. I've never seen tooling marks look like stress cracks before.
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Old Dec 7, 2008 | 01:05 PM
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Originally Posted by Ben Diss
I'd love to see a pic of yours. I've never seen tooling marks look like stress cracks before.

I will take them outside and take a pic later today for you
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Old Dec 7, 2008 | 01:29 PM
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Originally Posted by JayplaySS2
I am in the process of installing heads so my valve covers are off and my passenger side (only) has the same tooling marks. Don't sweat it.

I tried to take a pic but they hardly even show with my camera. They would be pouring oil from brittle gaskets WAY before the alluminum would crack from heat. I think the paint would bake off the hood long before the valve covers would crack from heat.

Actually, after looking at them again, I think mine are worse than yours. They are not cracks though.
That was point, but everyone says I am blind....

Also, why are you removing the valve covers to put headers on? Fuel rail covers I get, but valve covers I don't.
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Old Dec 7, 2008 | 01:32 PM
  #29  
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Originally Posted by timd38
That was point, but everyone says I am blind....

Also, why are you removing the valve covers to put headers on? Fuel rail covers I get, but valve covers I don't.
He said he's installing heads, not headers.
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Old Dec 7, 2008 | 01:36 PM
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Originally Posted by Ben Diss
He said he's installing heads, not headers.
Sorry, I do need new glasses!
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Old Dec 7, 2008 | 02:04 PM
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Originally Posted by timd38
Sorry, I do need new glasses!


Whats up with you today? J/K

Yea, my heads are off but so are my headers.
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Old Dec 7, 2008 | 02:06 PM
  #32  
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Originally Posted by JayplaySS2


Whats up with you today? J/K

Yea, my heads are off but so are my headers.
Got the flu and taking drugs....
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Old Dec 7, 2008 | 02:44 PM
  #33  
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Ben, I accidently deleted 2 other good ones but here are some to ease your concerns.







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Old Dec 7, 2008 | 02:59 PM
  #34  
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Originally Posted by JayplaySS2
Ben, I accidently deleted 2 other good ones but here are some to ease your concerns.







Those are not tool marks btw, the are casting flaws in the form of surface imperfections. But well illustrated
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Old Dec 7, 2008 | 03:03 PM
  #35  
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Originally Posted by Craigster05
Oh Ok...I thought you had said in another thread that you had the slip fits, which is what LG uses...where one pipe "slips" into the other....which is why I said I hated mine as they are a bear to separate after they've been on for awhile. The Kooks and AR use the socket type connector which is much easier to take down. I wish LG had them. I understand that Kooks redid their collector design which resulted in better midrange torque since Guy did his back to back test. I want to get either mine coated, or try a coated set of Kooks or ARs in a back to back dyno and see which is a better way to go.

Here is what mine look like, you'll understand why they can become almost welded together.


Ohh, I see now... My bad!
Hey, if you get your headers coated, I would be really interested in doing a back to back comparison between your coated LGs and my coated Kooks; I would just need them for an afternoon at Cartek and I'd pay the dyno of course. Just let me know.
And btw I REALLY recommend JetHot coating; my headers still look like that picture, 15,000 miles later:

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Old Dec 7, 2008 | 03:10 PM
  #36  
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good luck
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Old Dec 7, 2008 | 03:10 PM
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Originally Posted by PowerLabs
Yup, that is my car and those are Kooks 1 3/4 JetHot coated from the now defunct vendor TByrne... I never had LGs...
They are not DEFUNCT
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Old Dec 7, 2008 | 03:37 PM
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Originally Posted by JRHAWK9
They are not DEFUNCT
Well, as I recall, the owner was divorcing his wife, so he ran a great sale, sold me those headers REALLY cheap (something like $1400 coated and shipped with a catted x-pipe?), and then *completely* vanished from the map the next day; his e-mails started bouncing, his phone lines were disconnected, and no one could get a hold of him... A search for his name on the forum will yield a few threads wondering where the hell he went...
If he is indeed back, that's a good thing.
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Old Dec 7, 2008 | 03:44 PM
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Originally Posted by PowerLabs
Well, as I recall, the owner was divorcing his wife, so he ran a great sale, sold me those headers REALLY cheap (something like $1400 coated and shipped with a catted x-pipe?), and then *completely* vanished from the map the next day; his e-mails started bouncing, his phone lines were disconnected, and no one could get a hold of him... A search for his name on the forum will yield a few threads wondering where the hell he went...
If he is indeed back, that's a good thing.
No it isn't, we got a great deal, but his suppliers didn't get paid.

I like you bought a bunch of parts at prices I could not believe, shipped from the suppliers, so he wasn't liquidating his inventory, he was liquidating his suppliers inventory. We all end up paying for that.
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Old Dec 7, 2008 | 04:08 PM
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looks fine to me! those are casting marks, the discoloration might is from heat, but thats all it is if those were cracks, do you know how bad a vacume leak you would have? what are you going to do when Gene sends you one just like it?
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