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Crank pulley bolt backing out

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Old Aug 30, 2009 | 09:24 PM
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Default Crank pulley bolt backing out

I was attending a track day yesterday and the bolt from the crank pulley backed out and was only stopped by the suspension rack that is in front of the crank pulley. Should I purchase a new crank pulley or should I just torque this one down because I know there is sealant that hoes between the bolt. Thanks for reading.

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Old Aug 30, 2009 | 10:04 PM
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if it under warr. let the dealer fix it, if not, as long as the pulley is not damaged. get a new bolt and diamond washer{it comes with the bolt} and tq it down. you might also consider some thread locker, I don't know what sealant your talking about
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Old Aug 30, 2009 | 10:06 PM
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Originally Posted by CMY SIX
if it under warr. let the dealer fix it, if not, as long as the pulley is not damaged. get a new bolt and diamond washer{it comes with the bolt} and tq it down. you might also consider some thread locker, I don't know what sealant your talking about
Would the dealer fix this because there is a TSB for this problem even though I'm not the original owner? It's a 2005

Last edited by muskaroxs; Aug 30, 2009 at 11:14 PM.
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Old Aug 30, 2009 | 10:17 PM
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Originally Posted by muskaroxs
Would the dealer fix this because there is a TSB for this problem even though I'm nit the original owner? It's a 2005
as far as I know YES, can't hurt to call them, GM and a dealer, if your in the right VIN range the will fix it!
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Old Aug 30, 2009 | 10:25 PM
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Originally Posted by muskaroxs
I was attending a track day yesterday and the bolt from the crank pulley backed out and was only stopped by the suspension arm that is in front of the crank pulley. Should I purchase a new crank pulley or should I just torque this one down because I know there is sealant that hoes between the bolt. Thanks for reading.
That "suspension arm" is the steering rack.

GM is very clear: do NOT re-use the bolt. The official procedure involves 1) pressing the pulley onto the crank, 2) torquing the OLD bolt to 240 lb.-ft., and then 3) installing a NEW bolt, torquing it to ... something light (look it up) and then turning the bolt it another 140 degrees. It's during the 140 degree part that the bolt is presumably tightened to yield. So the next time you do it, you'll need a new bolt.
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Old Aug 30, 2009 | 11:05 PM
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Originally Posted by torquetube
That "suspension arm" is the steering rack.

GM is very clear: do NOT re-use the bolt. The official procedure involves 1) pressing the pulley onto the crank, 2) torquing the OLD bolt to 240 lb.-ft., and then 3) installing a NEW bolt, torquing it to ... something light (look it up) and then turning the bolt it another 140 degrees. It's during the 140 degree part that the bolt is presumably tightened to yield. So the next time you do it, you'll need a new bolt.
I had to tighten the bolt to drive it home were it hasn't been started since. I'll call GM tomorrow and thanks for the advice.
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Old Aug 30, 2009 | 11:30 PM
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A recall and TSB are two different things.

I am pretty sure a recall means there IS a problem related to safety or emissions and you need to have the dealer check it out because of the serious nature. These generally are handled even if the warranty has expired.

A TSB (Technical Service Bulletin) is a memo to the service tech that if a car comes in with a particular problem, this is what may be wrong and how to fix it. Its not a recall. Just a heads up to the technical service staff. I could be a minor issue and not necessarily covered after expiration of the warranty.

If someone is with a dealership service staff, please comment here.

Last edited by Mez; Sep 1, 2009 at 10:29 PM.
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Old Aug 30, 2009 | 11:34 PM
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Originally Posted by muskaroxs
Would the dealer fix this because there is a TSB for this problem even though I'm not the original owner? It's a 2005
They will be happy to fix it for you. But they will charge you unless you are still under warranty in which case it will be free.

When mine went, the belts shredded off. GMPP covered everything except the underhood liner which is a "body part" that was damaged by the shredding belts.
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Old Aug 31, 2009 | 06:01 PM
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Originally Posted by lgm118icbm
They will be happy to fix it for you. But they will charge you unless you are still under warranty in which case it will be free.

When mine went, the belts shredded off. GMPP covered everything except the underhood liner which is a "body part" that was damaged by the shredding belts.
Mine backed out 1/4 inch August 9 th. Broke both belts and damaged the balancer. Because I had a cam change, that bolt was removed and replaced by my tuner, therefore it was not covered by warranty. Dealer was very polite about it. 6 1/2 hrs labor, 2 belts, new bolt ($5.41), 2 gallons anti freeze, ect. $1104.00. Service manager said my tuner didn't torque it properly, and possible reused the old bolt, gave me $150.00 break. My cost $954. I was not happy about that. The mechanic told me GM policy was to torque a new bolt to 240 #, inset a new bolt, torque to 30# then go I think he said 270 deg. (3/4 turn) The end result is more than 240#. Make sure you use two new bolts. Good luck.
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Old Aug 31, 2009 | 06:35 PM
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If not under warranty, install an ARP bolt and torque to their specs!!!!
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Old Aug 31, 2009 | 06:42 PM
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Originally Posted by pmj341
If not under warranty, install an ARP bolt and torque to their specs!!!!
A 2005 would be out of warranty wouldn't you think?
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Old Aug 31, 2009 | 06:45 PM
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Originally Posted by BOB EAGAN
A 2005 would be out of warranty wouldn't you think?
Yep!!!but if a recall it might have been overlooked!!
the Old GM would heave stood behind it, the new GM won't!!
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Old Aug 31, 2009 | 07:53 PM
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You can't reuse the torque-to-yield bolt or it'll be destined to fail. Why GM ever abandoned the keyway I'll never know but all the Gen III and Gen IV V8 engines use a press-fit damper with no keyway. This has been the case since the LS1 was introduced in 1997.

I didn't notice but if your car is an early 2005 I'd make sure you have the 'newer' press-fit harmonic dampener with the friction washer. The friction washer became a production part in the 2006 LS2 and LS7 and I suspect in the later model 2005's as well.

Although the best solution would be to pin the crank (with forced induction applications pinning the crank is essential) IMO if it's put back together correctly using new torque-to-yield bolts, the press-fit damper with the friction washer you should be fine. Good luck!

Originally Posted by pmj341
If not under warranty, install an ARP bolt and torque to their specs!!!!
They're special torque-to-yield bolts and although you ultimately use one...I believe you need two (2) bolts to torque and set it properly.
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Old Aug 31, 2009 | 07:57 PM
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Originally Posted by pmj341
Yep!!!but if a recall it might have been overlooked!!
the Old GM would heave stood behind it, the new GM won't!!
.
It was never a recall.
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Old Aug 31, 2009 | 08:42 PM
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Originally Posted by BOB EAGAN
A 2005 would be out of warranty wouldn't you think?
I just had my almost 5 year old '05 done a few weeks ago prophylactically, but I bought three years more of extended warranty.

I would bet that GM would fix it for you if you're under the 11039 VIN, make real nice or pay off your guy at the dealership.

I had stuff done on my C5 after the standard warranty was up. Many of these engineering defects can have a longer, less advertised warranty.
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Old Aug 31, 2009 | 09:01 PM
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Originally Posted by BOB EAGAN
Mine backed out 1/4 inch August 9 th. Broke both belts and damaged the balancer. Because I had a cam change, that bolt was removed and replaced by my tuner, therefore it was not covered by warranty. Dealer was very polite about it. 6 1/2 hrs labor, 2 belts, new bolt ($5.41), 2 gallons anti freeze, ect. $1104.00. Service manager said my tuner didn't torque it properly, and possible reused the old bolt, gave me $150.00 break. My cost $954. I was not happy about that. The mechanic told me GM policy was to torque a new bolt to 240 #, inset a new bolt, torque to 30# then go I think he said 270 deg. (3/4 turn) The end result is more than 240#. Make sure you use two new bolts. Good luck.
You only need one new bolt. GM's policy is to torque the OLD bolt to 240 (this is for seating the pulley), then to install the new bolt, torque it and then rotate to 140 (not 270) degrees.

140 degrees requires an amazing amount of effort. Over 500 lb.-ft.
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Old Aug 31, 2009 | 09:03 PM
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Originally Posted by Walt White Coupe
.
It was never a recall.
We all know it was a tsb, we also believe it should have been a recall
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Old Aug 31, 2009 | 09:35 PM
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Originally Posted by torquetube
You only need one new bolt. GM's policy is to torque the OLD bolt to 240 (this is for seating the pulley), then to install the new bolt, torque it and then rotate to 140 (not 270) degrees.

140 degrees requires an amazing amount of effort. Over 500 lb.-ft.
I'll buy that. Makes complete sense. I just noticed on my invoice, they charged me for for 1 bolt. $5.41. I said "I think he said" for a reason as I was not sure, but he did say to torque it to 240 then torque the new one to 30# and like you say, another 140 deg. And like you said, the first procedure is to seat the pulley. The GM mechanic said to get to 140, the torque was more the 240#. My tuner apparently didn't torque my bolt properly.
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