- How to Install Methanol Injection
Step by step instructions for do-it-yourselfers.
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METHheadMONSTER: Using Meth Injection for non-boost applications




So it makes some sense to measure .79 bar map at key on (ignition on engine off) if there was a low pressure area over Spins garage.
What I don't get is why the Hummer reads .79 bar at key on and the same when in the driving conditions mentioned. Seems like the map sensor voltage would go down from the key on state under all driving conditions including WOT.
My corvette is a 2 BAR MAP Operating system and runs the Chevy Cobalt's MAP sensor. I didnt buy the 2 bar MAP with the meth kit because I already have one to run the engine. In HPtuners, this gives my car fueling control by boost pressure. If you go into HPtuners for fueling you normally see a table for PE fueling, I also have a Boost PE table that adds fuel by boost pressure. This is needed for cars over the MAF range because the car wouldnt vary fueling once the MAF is exhauseted and my car was killing the MAF range by 5000rpms. My MAP 1/2's the voltage of a 1 BAR MAP to double the pressure range. So a .79 reading at my elevation correspondes to the full MAP you get at sea level on a 1 BAR and its .39 or so for the 2 BAR. Map sensors like the Hummer are what you will see in your car. They read 0-5 volts too but full voltage for the 1 BAR is around zero vacume. When you key on it reads full voltage for your elevation. When you start your car, you should see about .49 or so. You can trigger for any value above that and coupled with a foot switch on the gas pedal, it can be at 1/2 throttle and the required MAP valtage.
The control unit activates by voltage tapped from the center green wire. While you are driving the voltage is not 5 volts unless the manifold goes to 0 vacume which it does when you roll into the throttle. You will hit vacume for slight roll-ins too. On my car the MAP is a 2 BAR and zero vacume would be at about 1.7 volts or for me and about 3.5 for a one BAR on the Hummer. My car's meth turn on is adjusted for about 0.5psi pressure or about 1.8-2.0 volts. If I took it out and put it in the Hummer it would be spraying at idle. You can make the unit spray before 0 vacume.
On your car, it very much can be set to spray before full voltage. It can spray whenever you are accelerating which is basically what you want as long as you use a simple foot pedal switch. Everyone would be needing meth if the GAS pedal is 1/2 or 3/4 of way down and accelerating.
You must use a much smaller nozzle and the intial and turn-on are separate adjustments. It isnt an off-on switch. A slight mist at .8 for you and full at WOT is possible.
1. The controller no longer supports 2D mapping. It only can select either the internal pressure sensor or a single 0-5V analog voltage input.
2. The pressure sensor is a boost sensor and can not be set to trigger below 1 bar (really about 1 psi over atmosphere). Not confirmed, but I think it is a differential sensor so it compensates for barometric variances. So if you wanted to use it for NA applications then you would need to sense MAF voltage.
3. It has no capability of providing any type of lockout for NA applications
4. The pump is not a Sureflow pump is is a Aquatec pump
http://www.aquatec.com/
5. The controller is not designed for engine compartment mounting
A 5-7gph nozzle is used with MAP triggers and an RPM lock-out although my brother's idea works just as well.
You are trying to reinvent the wheel here but keep in mind the kit is in use and JB has one working now on his car.
The pumps are the ones you have a link to but Alky Control deletes the switch for power interupt and changes all seals to be compatible with 100% methanol. It is a modified pump and I wouldnt try sourcing from outside the circle.
I also updated the install to let everyone kjnow it these systems are meant to have control units mounted inside the vehicle. Mine is where it is for an R&D reason and it isnt mounted in free air. Its insulated against water contamination and cant get wet. Dont copy my install. I merely showed pics to let you see control functions and how to adjust the system and didnt suggest locations. I thought it was clear. Because I do so much R&D on this car, I need all adjustments and electrical wires open and accessible from th under the hood. My hood is physically open 70% of the time this car is in existence.
Last edited by SpinMonster; Sep 30, 2009 at 09:06 PM.


One thing for you to think about is a simple add on those systems used was an oil pressure switch to keep the system from spraying when the engine was not running, and some also used a water temp switch to turn the system on when the engine was warmed up.
On the water methanol mix being termed flammable I remember reading someplace it is due to government regulations which classify it as flammable with more then 50% methanol and under 50% it would not be under the classification. I know its dumb when you think 51% methanol is a flammable but 49% is not but I guess they have to put a limit someplace. It’s like needing or not needing a roll bar being separated by .02 secs!
Carlos
Last edited by hobbesnmina2001; Dec 5, 2009 at 06:31 PM. Reason: spelling



I took some scans 1-4 th gears and adjusted my timing, keep in mind
the IAT's are still reading upstream from the Meth nozzle. I'm running
WW fluid untill I can figure out a place to mount the IAT sender after the Meth nozzle so I can change the IAT tables and finish it like posted by Spin, that way when the IAT's are high (inop meth) the timing will be controlled, and not damage the engine, then I will start to run Methanol. also I need to change the ramp where the Meth comes on to a more subtle point.
then it will be time to go down the 1/4 mile!!
I sent Spin a copy of my scans, I'm sure he will share some insight
on what I need to finish it!!
For those that want the extra 3HP use 50/50 or 5hp more with 100%.
With the amount being sprayed, it will last the whole day on a single tank. When it gets low the DIC will read low WW fluid.....exactly what it is.

WW fluid is legit meth for the system. Using water injection or 50/50 mix wont extend the fuel system any so that benefit is lost but how many N/A cars are over 600rwhp? It would apply only to cars looking to make the most from N/A fuel system requirements. If you needed more than the stock system can supply you can beef it up in other ways such as using ECS' new base parallel fuel system with its 650+rwhp pump or if you like to punish yourself you can upgrade to the Z06 intank fuel pump. I added the parallel fuel system which can be triggered by rpm for N/A cars ( it uses a hobbs switch on Fi cars to activate under boost. On my gauge pillar, its the yellow LED next to my wideband that tells me when the fuel system is adding the output from the second pump.




The Best of Corvette for Corvette Enthusiasts



ECS and Alky controls Meth kit is a great unit and easy to install.
ECS and Alky controls Meth kit is a great unit and easy to install.
The gentleman I exchanged emails with at ECS was not aware that the product was yet available (see my post above)
Thanks
John




You should also request a 7gph nozzle as the 15 is way too big for this application.



Alky controls is close to me, an hour.
The ECS kit with MAF controler is a RD setup.
There was 6 units sent out for trial, it works for me, however they need to make sure it's safe and dependable before it's release.
So does any one know when the R&D will be complete and teh units offered for sale?
John




We prefer to have plenty of data, both track and street, before releasing a product. Being that its pretty snowy here now, it's going to be a little while before our track testing can be done, but we will definately know when it's done.
Being that this is just a little spin off of an existing well proven product, I do not see a problem, but I would rather do the testing ourselves or with someone like Spinmonster.
Thanks
Being that this is just a little spin off of an existing well proven product, I do not see a problem, but I would rather do the testing ourselves or with someone like Spinmonster.
Thanks
Anyway - keep me posted on this as I am a guaranteed buyer
John



Being that this is just a little spin off of an existing well proven product, I do not see a problem, but I would rather do the testing ourselves or with someone like Spinmonster.
Thanks
. you know I'll push the car to the limit.










