DIY Throttle Body



I want to swap out my throttle body with a ported/polished unit. Is this a hard thing to do (for a non-mechanic - but a mechanically inclined person)? I like to do these projects but I won't start something I can't finish.
Do I have to tune it after install? Or is it just bolt on? (Actually, that is the game changer as to this project being a DIY).
Thanks.
Last edited by Mike V.; Feb 20, 2011 at 01:56 PM.
Please elaborate on:-
1. How you can "cut opposing 45 degrees decreasing the dameter" remove material while decreasing the diameter at the same time?
2. What method you use to make this 45* cut?
3. Will the 45* end cut be concentric?
TIA
I want to swap out my throttle body with a ported/polished unit. Is this a hard thing to do (for a non-mechanic - but a mechanically inclined person)? I like to do these projects but I won't start something I can't finish.
Do I have to tune it after install? Or is it just bolt on? (Actually, that is the game changer as to this project being a DIY).
Thanks.
1. Disconnect negative battery cable.
2. Disconnect electrical plug from TB motor.
3. Disconnect valve cover vent from accordion tube.
4. Disconnect electrical plug from MAF.
5. Now you can unscrew band clamp and separate air intake from TB.
6. Loosen and remove four bolts that secure TB to intake manifold, take care while removing TB (sealing surface of TB has sharp edges) from intake manifold.
Most people reuse original gasket and normally it takes a set and remains in groove. Just cheap insurance, I like to use new gasket.
With the addition of 89 in/lb of torque on the four TB bolts, re- installation is the reverse of removal process . I believe torque is important as "O" ring type seal requires only .005" squeeze to achieve designed seal.
And to your last question in regards to re tune, if properly ported, only in a few rare cases required.
Hope that helps.
You will get a real gain from a CAI if you have a ls2 that you will notice especially in the summer.
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I already have a cai and headers. I am going to do many more mods, but this one seemed like a cool easy project I can do with my son. Kind of a bonding thing!!!!
Finally after 4 years HP tuners came out with a throttle opening rate table and sure enough the 05's are tuned sluggish from the factory. That finally helped me. Your car isn't tuned sluggish btw. Just 05's.
If you want a mod that will matter and is easy get a fast 102 intake. I helped Justasheet put one on last tues, took about 20 minutes on the dyno to do it. I've done a bunch though and know the tricks. It's easy... Jaysplay just posted up a how to thread.
You feel the fast...the ls2 intake is so bad. The fast is a great mod.



So the PTB is an inexpensive mod that people are saying gives them increased throttle reponsiveness.
Unless you want to help me install it!!! LOL
Please elaborate on:-
1. How you can "cut opposing 45 degrees decreasing the dameter" remove material while decreasing the diameter at the same time?
2. What method you use to make this 45* cut?
3. Will the 45* end cut be concentric?
TIA
So the PTB is an inexpensive mod that people are saying gives them increased throttle reponsiveness.
Unless you want to help me install it!!! LOL
So the PTB is an inexpensive mod that people are saying gives them increased throttle reponsiveness.
Unless you want to help me install it!!! LOL
Check this out. It's not a hard job. If you would like to tackle it and want a hand I could help you out. Horsepower Sales also doesn't charge much for the install if you don't want to tackle it because it's easy.
You do need to tune after you put it on, hps can do that for you. It will change things enough to warrant a tune touch up.
http://forums.corvetteforum.com/c6-t...with-pics.html
Hey Mike V......think the fast is worth it?
Check this out. It's not a hard job. If you would like to tackle it and want a hand I could help you out. Horsepower Sales also doesn't charge much for the install if you don't want to tackle it because it's easy.
You do need to tune after you put it on, hps can do that for you. It will change things enough to warrant a tune touch up.
http://forums.corvetteforum.com/c6-t...with-pics.html
Hey Mike V......think the fast is worth it?

Tried this several years ago as one of my first mods...IMHO...waste of money. I swapped my ported TB even-up back to a stock one. The ported one threw off my "ETC Area Scalar" value in the tune and created tuning issues for me. Back to stock...problem resolved.



I will have to wait for that one $$$$!!






http://forums.corvetteforum.com/c5-p...ls7-truck.html





For me, it was a vey simple install. NO issues what so ever.

BC














