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Cracked my Differential Case, ordered a new GM one... Problem.....

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Old Nov 15, 2011 | 10:17 PM
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Default Cracked my Differential Case, ordered a new GM one... Problem.....

OK I broke the output shaft on my trans at the track, it in turn cracked my differential case as well.... So I went to the dealer and ordered one via my Vin number... Well everything on them are identical. but the numbers on the case are the same, except for one number... there is one problem... The sensor that goes in the top of the case is not machined like the on that was in the car.... I was wondering if they all come like this and we have to have them machined, or what?

here is the old one


here is the new one...




here is the old number


here is the new one



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Old Nov 15, 2011 | 10:29 PM
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There are so many little minor details and mid year/production run differences between the various 2006-2011 C6 'manual transmissioned' rears that's it's difficult to keep up with them.
That does look like it can be punched out/tapped and made to work though.
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Old Nov 15, 2011 | 10:35 PM
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Could be done but they obviously ordered the wrong part.
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Old Nov 15, 2011 | 11:42 PM
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dont drill and tap it. send it back. why didnt you have the broken case repaired? Tig welded?
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Old Nov 16, 2011 | 07:49 AM
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automatics do not have the speed sensor hole machined. They pickup speed signal from inside the transmission.
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Old Nov 16, 2011 | 08:51 AM
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Originally Posted by madmax4499
dont drill and tap it. send it back. why didnt you have the broken case repaired? Tig welded?
Why?

It would take 5 minutes to drill/tap it versus the 1 week+ to wait for a new one.
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Old Nov 16, 2011 | 11:48 AM
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Default Interesting

Originally Posted by FloydSummerOf68
Why?

It would take 5 minutes to drill/tap it versus the 1 week+ to wait for a new one.
The larger hole to the right of the small one appears to have an "O" ring installed in the first picture. If it is, would be close to impossible, first to cut bore ID dimension, then the "O" ring groove free hand to provide the .003" radius corners, while maintaining concentricity. There are many ways to kill a cat, I can come up with many in this case but bottom line, not worth it for practicality. Just my .02!
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Old Nov 16, 2011 | 04:17 PM
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your the boss of your own parts, but you did ask? how are you going to get the proper air gap clearance for that sensor?
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Old Nov 16, 2011 | 04:37 PM
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Send that bitch back. Although its very easy to just drill and tap it, get what you paid for...
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Old Nov 16, 2011 | 05:01 PM
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drill that bizzzatch!! collect the shavings and put them in the parts guy coffee...
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Old Nov 16, 2011 | 05:22 PM
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I would send it back. If you drill and tap it and you find an issue with it that requires a warranty replacement (part only) you will be SOL because you modified it. Get the correct part.

Bob
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Old Nov 16, 2011 | 06:24 PM
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Originally Posted by madmax4499
dont drill and tap it. send it back. why didnt you have the broken case repaired? Tig welded?
Here is why I didn't have it repaired....







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Old Nov 16, 2011 | 06:25 PM
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Yeah I am gonna send it back... I just wanted to know if they all came like this or what.... Thanks Guys!!!
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Old Nov 16, 2011 | 09:02 PM
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Damn! yes a Tig torch can not help you. let us know how it turns out. im sure sooner or later i will break mine.
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Old Nov 16, 2011 | 09:09 PM
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Yeah I broke it at the track with et streets on it... It had a differential brace, and hardened output shafts in the diff.... but the trans output shaft broke and caused all of it...haha
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Old Nov 16, 2011 | 09:38 PM
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Mn6?
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Old Nov 16, 2011 | 09:48 PM
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yeah 6 speed....
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