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Rear Diff Carnage with Pics

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Old Sep 7, 2013 | 02:58 PM
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Default Rear Diff Carnage with Pics

So we pulled the rear diff from my friends 2007 C6 non-Z51 coupe. The car has about 80k on it. We initially started to replace the output shaft seal due to a leak. When we drained the fluid we found big chunks of aluminum. What we found inside was that one of the posi unit bolts had backed out and caused carnage in the rear. The car was still operating perfectly though.

We are in desparate need for a complete 3.42 rear to put back in the car as this one appears beyond repair.

PM me if you have one.



https://utexas.box.com/s/rreyw711uffo1zdmfb2p

https://utexas.box.com/s/v8bi6q95cvld9fsc1kic

https://utexas.box.com/s/u0ctj7s0tefgx95odvo1

Last edited by Jcrumpley; Sep 7, 2013 at 03:01 PM.
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Old Sep 7, 2013 | 03:25 PM
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So, did you find root cause?
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Old Sep 7, 2013 | 03:35 PM
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Yep, a bolt backed out, then contacted the case. We couldn't believe it didn't grenade itself. The car was running fine. It destroyed the inside of the case. I can only assume a manufacturing defect or improperly torqued bolt. The car has never been apart prior to this.

Last edited by Jcrumpley; Sep 7, 2013 at 04:21 PM.
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Old Sep 8, 2013 | 08:40 AM
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Would a 2005 Z51 6 speed diff help? I have a feeling no because there are differences but just incase...

My zip code is 20112
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Old Sep 8, 2013 | 08:47 AM
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Originally Posted by Bluewasp
Would a 2005 Z51 6 speed diff help? I have a feeling no because there are differences but just incase...

My zip code is 20112
Won't work for various reasons.
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