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Anyone know what this actually came off? It's a 2 lead connection and none of the shops by me can figure it out. I'm having a low voltage issue and the battery is good so I need to get this tested. This is on my 2005 vette with an LS7 in it. Thanks for any help.
I see the auto zone mat they are not a "shop" not even close how about take it to a REAL "alternator shop" and they could even rebuild it will you wait
That was just one of the places that looked at it and it was easy for me to take a few pics. The 2 service shops that rebuild them couldn't figure out what model it is. I emailed the shop you listed so we'll see what they say next week. Maybe it's an older model they use to make? The ones they sell now use the factory connector not the 2 pin like on mine. The shops all tested it and said its working so I'm not sure why my car is only showing around 11.8 volts all the time?
Ok here we go. Did you verify voltage behind alternator engine running? Also at the battery? GMs are famous for loose or corroded harness grounds. Verify voltage drop alternator and engine ground. Then alternator and chassis ground.
Was battery tested for a dead cell? This can pull alternator voltage down especially if the other good cells are undercharged from poor grounding. GM alternators tend not to charge at idle and can even partially discharge the battery.
If the PCM sees low voltage your DIC (no pun intended) should flash the cessage charging system fault.
Open the hood and look at the alternator plug. This supplies the field current to excite the alternator. GM connectors are famous for wires breaking inside the insulation about an inch behind the connector. Tug with reasonable force on each wire individualy. The defective wire will pop it's insulation. Repair as nesessary.
Hope this helps.
Ok here we go. Did you verify voltage behind alternator engine running? Also at the battery? GMs are famous for loose or corroded harness grounds. Verify voltage drop alternator and engine ground. Then alternator and chassis ground.
Was battery tested for a dead cell? This can pull alternator voltage down especially if the other good cells are undercharged from poor grounding. GM alternators tend not to charge at idle and can even partially discharge the battery.
If the PCM sees low voltage your DIC (no pun intended) should flash the cessage charging system fault.
Open the hood and look at the alternator plug. This supplies the field current to excite the alternator. GM connectors are famous for wires breaking inside the insulation about an inch behind the connector. Tug with reasonable force on each wire individualy. The defective wire will pop it's insulation. Repair as nesessary.
Hope this helps.
The voltage at both the alternator and battery when I checked with a meter while running at idle it's 12.5 volts at both locations. Even when checked at 3000 rpm's it's still only 12.5 or less at both locations. It's an AGM battery so I don't know that it's possible to check each cell? Wires all check out ok, no breaks that I could find. No messages on the DIC and I checked it for codes with a scanner and nothing stored. Added a temporary engine ground for testing but no change. How much can you trust those charging system testers that the auto parts stores have? I checked it with one of those today and it says the voltage regulator is bad. I would have thought there would be a message on the DIC or a code stored for a bad regulator? Thanks for the help.
Remove the 3-10mm nuts on the back cover and pull the back plastic back cover, and let me see what the voltage regulator and brush housing looks like (need photo).
Also, the voltage regulator and brushing housing should be secured with just 3 bolts, and removing it will allow you to check the brushes to see if they have worn too short, as well as check the slip rings to see if they have worn down to the plastic below the bronze surfaces of the slip rings.
Remove the 3-10mm nuts on the back cover and pull the back plastic back cover, and let me see what the voltage regulator and brush housing looks like (need photo).
Also, the voltage regulator and brushing housing should be secured with just 3 bolts, and removing it will allow you to check the brushes to see if they have worn too short, as well as check the slip rings to see if they have worn down to the plastic below the bronze surfaces of the slip rings.
Brushes looked ok and those bolts were actually 5/16 if that helps at all with identifying it. Pics below. Thanks.
Need you to pull the voltage regulator with brush housing (4 phillps head bolts) and show me the amount that the brushes are sticking out the brush housing, and condition on the slip rings.
Also, take some electrical contact cleaner and clean up the voltage regulator housing, and inside the brush channels in the bush housing to make sure that the brushes can freely move in the housing (should spring back out about half way out when they are pushed in to the house, but will not spring all the way out, since they have back cables soldered to the back of the bush housing connectors).
As for type, the body design is screaming Valeo, but need to figure out the voltage regulator and bushing housing to see what models of alternator it is, and what it was used on (the add a bracket is the part that is throwing me).
Note, the Valeo alternator do not like to be over spun. If causes the wire winding wraps to come loose from their glue points, and can snap the winding wires at their connection points off the windings.
Need you to pull the voltage regulator with brush housing (4 phillps head bolts) and show me the amount that the brushes are sticking out the brush housing, and condition on the slip rings.
Also, take some electrical contact cleaner and clean up the voltage regulator housing, and inside the brush channels in the bush housing to make sure that the brushes can freely move in the housing (should spring back out about half way out when they are pushed in to the house, but will not spring all the way out, since they have back cables soldered to the back of the bush housing connectors).
As for type, the body design is screaming Valeo, but need to figure out the voltage regulator and bushing housing to see what models of alternator it is, and what it was used on (the add a bracket is the part that is throwing me).
Note, the Valeo alternator do not like to be over spun. If causes the wire winding wraps to come loose from their glue points, and can snap the winding wires at their connection points off the windings.
Sorry for the late response but work has been crazy. I'll try to get the regulator out and get a few photos posted. I did put a new battery in it and now it shows 13.2 volts at the battery and at the back of the alternator. So it's better but not where it should be I think. Any thoughts on that? Thanks for the help.
Car running and idling for a few mins, need readings of,
1. Alternator output alone (Alternator body as the negative, and its back post terminal under the boot at the positive .
2. Voltage at the battery with the multi-meter probes directly to the battery terminal lead tops.
3. Voltage from the engine fuse block positive post (lift the fuse block lid up), using the Alternator housing as the negative for the probe.
4. Voltage read out of the DIC in the dash (not the anolog dial on the dash, but the actual voltage number in the DCI when you scroll to voltage).
Note, dial and DIC digital read out should be the same, but really need the digital read out number.
Also, where it the photo of the slip ring surface conditions one you pulled the voltage regulator off to clean it?.
Car running and idling for a few mins, need readings of,
1. Alternator output alone (Alternator body as the negative, and its back post terminal under the boot at the positive .
2. Voltage at the battery with the multi-meter probes directly to the battery terminal lead tops.
3. Voltage from the engine fuse block positive post (lift the fuse block lid up), using the Alternator housing as the negative for the probe.
4. Voltage read out of the DIC in the dash (not the anolog dial on the dash, but the actual voltage number in the DCI when you scroll to voltage).
Note, dial and DIC digital read out should be the same, but really need the digital read out number.
Also, where it the photo of the slip ring surface conditions one you pulled the voltage regulator off to clean it?.
With the new battery I just installed it now shows 13.2 volts at all points you have listed to check. Still is a little low and doesn't climb with more rpms. Not sure what happened to that photo but I thought I had it but will check for it and post if I still have it. Thanks.