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Heavily Dented Headers/Performance Loss?

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Old Jan 21, 2016 | 10:17 PM
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Default Heavily Dented Headers/Performance Loss?

You will be surprised.
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Old Jan 22, 2016 | 12:05 PM
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YES!!!!!!!! I watched this with heavy anticipation of a MASSIVE POWER LOSS! It just didn't happen.

I would have LOVED to see what the results would have been for a MILDLY MODDED engine or even a stock engine with just headers.

Things that make you go HMMMMMMMMMMMMM>

Thanks for posting
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Old Jan 22, 2016 | 12:26 PM
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Yea I was thinking the same. I saw a thread here not long ago about a guy who dented a runner. He was worried of power loss.
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Old Jan 22, 2016 | 12:42 PM
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I really like all of the stuff on the motortrend channel. One thing I'm wondering is if these results would change if they ran it through an exhaust with any kind of backpressure.
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Old Jan 22, 2016 | 02:50 PM
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I crushed a runner before and it blew out the exhaust gasket, so there is a limit. But that thing was probably 80% closed up or more.
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Old Jan 22, 2016 | 03:59 PM
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Originally Posted by SEVINN
I really like all of the stuff on the motortrend channel. One thing I'm wondering is if these results would change if they ran it through an exhaust with any kind of backpressure.
The rest of the exhaust system is every bit as important as the headers.

However, if the shape of the tubes had no importance, then neither would the diameter. The fact that their test had an increase in HP with mild restrictions, was also an indication the that tube size was initially too large for that particular application. If you noticed test A vs B, the RPM required to get a nearly identical HP was 500 higher, because the unbashed headers were not flowing well after 5800 RPM, due to too much area to fill and retain high velocity. Too big is just as much of a problem as being too small. The assumption they made, was that the headers they used were ideally sized for that engine and they were not.
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Old Jan 22, 2016 | 11:44 PM
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Great post! TY
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Old Jan 23, 2016 | 08:23 AM
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Originally Posted by HOXXOH
The rest of the exhaust system is every bit as important as the headers.

However, if the shape of the tubes had no importance, then neither would the diameter. The fact that their test had an increase in HP with mild restrictions, was also an indication the that tube size was initially too large for that particular application. If you noticed test A vs B, the RPM required to get a nearly identical HP was 500 higher, because the unbashed headers were not flowing well after 5800 RPM, due to too much area to fill and retain high velocity. Too big is just as much of a problem as being too small. The assumption they made, was that the headers they used were ideally sized for that engine and they were not.
Those headers are for high end power. For example on our LS engines we have 3 sizes that I know of. 1 5/8" runners 1 3/4" runners and 1 7/8" runners. I selected 1 3/4" so I would keep low end TQ Those headers on the video could very well be designed for top end power. Basically just moving the power band from down low to up top.
Originally Posted by berk4422
Great post! TY
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Old Jan 23, 2016 | 08:39 AM
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Originally Posted by Proud Owner
Those headers are for high end power. For example on our LS engines we have 3 sizes that I know of. 1 5/8" runners 1 3/4" runners and 1 7/8" runners. I selected 1 3/4" so I would keep low end TQ Those headers on the video could very well be designed for top end power. Basically just moving the power band from down low to up top.
Welcome.
Here is the diference on a H&C LS2 1 3/4" vs 1 7/8" this was done with no tuning changes other then the maff making the changes

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Old Jan 23, 2016 | 09:26 AM
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Originally Posted by dennis50nj
Here is the diference on a H&C LS2 1 3/4" vs 1 7/8" this was done with no tuning changes other then the maff making the changes

Always wanted to see someone do this. Thanks. Looks to be around 30 Ft. Lbs. difference in TQ. That graph makes me want to swap to the LG 1 7/8" long tubes. Once again thanks for posting. From that graph it does not look like power band moved but did gain.
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Old Jan 23, 2016 | 11:36 AM
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Originally Posted by Proud Owner
Always wanted to see someone do this. Thanks. Looks to be around 30 Ft. Lbs. difference in TQ. That graph makes me want to swap to the LG 1 7/8" long tubes. Once again thanks for posting. From that graph it does not look like power band moved but did gain.
Unless I'm mistaken, Mr. Dennis lost torque with the 1 7/8".....?
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Old Jan 23, 2016 | 11:39 AM
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Originally Posted by 5knives
Unless I'm mistaken, Mr. Dennis lost power with the 1 7/8".....?
Yep lost 20 RWTQ after maff adjusted and only gained 5 RWHP from 6800 rpm to 7200 really not enough to change to the 1 7/8" with that TQ loss on the drive home i could really feel the TQ loss, so didnt even run at the track swapped back to 1 3/4" I have most bolt ons and a serdi valve job stock valves cartek ported heads cartek cam 11.1 maybe 11.2 still 93 pump gas and an A4 373 gear with 3800 PA converter in a manual it would have easily dyno over 500RWHP and more RWTQ
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Old Jan 23, 2016 | 09:05 PM
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Primary and collector length much more important
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